Plasma Cutting and 3D Printing Team Up to Make Bending Thick Sheet Steel Easier

Metalworking has always been very much a “mixed method” art. Forging, welding, milling, grinding; anything to remove metal or push it around from one place to another is fair game …read more Continue reading Plasma Cutting and 3D Printing Team Up to Make Bending Thick Sheet Steel Easier

The Practical Approach to Keeping Your Laser in Focus

You could be forgiven for thinking that laser cutters and engravers are purely two dimensional affairs. After all, when compared to something like your average desktop 3D printer, most don’t have much in the way of a Z axis: the head moves around at a fixed height over the workpiece. …read more

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Lathe Headstock Alignment: Cutting A Test Bar

Let’s say you’ve recently bought a lathe and set it up in your shop. Maybe you’ve even gone and leveled it like a boss. You’re ready to make chips, right? Well, not so fast. As real machinists will tell you, you can use all the levels and lasers and whatever that you want, but the proof is in the cut. Precision leveling gets your machine in the ballpark (machinists have very small ballparks) but the final step to getting a machine to truly perform well is to cut a test bar. This is a surefire way to eliminate any last …read more

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Clever Approach to Stylus Alignment

Digitally stored music is just data. But not long ago, music was analog and required machines with moving parts. If you have never owned a record player, you at least know what they look like, now that there’s a(nother) vinyl revival. What you may not be aware of is that the player’s stylus needs to be aligned. It makes sense, that hypersensitive needle can’t be expected to perform well if it’s tearing across a record like a drift racer.

There are professional tools for ensuring alignment, but it’s not something you’ll need each day. [Ali Naci Erdem] shows us his …read more

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The Analytic Staircase for Auditors

Building a successful audit analytics program is like climbing a staircase. The staircase is a set of steps that consist of several items having increasing levels of maturity. The staircase steps not only help you build your program, but enable …… Continue reading The Analytic Staircase for Auditors

Automating a Bowl Feeder with Arduino

Search for “bowl feeder” on Hackaday and you’ll get nothing but automated cat and dog feeders. That’s a shame, because as cool as keeping your pets fed is, vibratory bowl feeders are cooler. If you’ve seen even a few episodes of “How It’s Made” you’re likely to have seen these amazing yet simple devices, used to feed and align small parts for automated assembly. They’re mesmerizing to watch, and if you’ve ever wondered how parts like the tiny pins on a header strip are handled, it’s likely a bowl feeder.

[John] at NYC CNC is building a bowl-feeder with Arduino …read more

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Sharing Virtual and Holographic Realities via Vive and Hololens

An experimental project to mix reality and virtual reality by [Drew Gottlieb] uses the Microsoft Hololens and the HTC Vive to show two users successfully sharing a single workspace as well as controllers. While the VR user draws cubes in midair with a simple app, the Hololens user can see the same cubes being created and mapped to a real-world location, and the two headsets can even interact in the same shared space. You really need to check ou the video, below, to fully grasp how crazy-cool this is.

Two or more VR or AR users sharing the same virtual …read more

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Apollo: The Alignment Optical Telescope

The Apollo program is a constant reminder that we just don’t need so much to get the job done. Sure it’s easier with today’s tools, but hard work can do it too. [Bill Hammack] elaborates on one such piece of engineering: The Alignment Optical Telescope.

The telescope was used to find the position of the Lunar Module in space so that its guidance computer could do the calculations needed to bring the module home. It does this using techniques that we’ve been using for centuries on land and still use today in space; although now it’s done with computer vision. …read more

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