Plasma Cutting and 3D Printing Team Up to Make Bending Thick Sheet Steel Easier

Metalworking has always been very much a “mixed method” art. Forging, welding, milling, grinding; anything to remove metal or push it around from one place to another is fair game …read more Continue reading Plasma Cutting and 3D Printing Team Up to Make Bending Thick Sheet Steel Easier

3D-Printed Punch and Die Stand up to Steel

When you think of machine tooling, what comes to mind might be an endmill made of tungsten carbide or a punch and die made of high-speed steel. But surely there’s no room in the machine tool world for 3D-printed plastic tools, especially for the demanding needs of punching parts from sheet metal.

As it turns out, it is possible to make a 3D-printed punch and die set that will stand up to repeated use in a press brake. [Phil Vickery] decided to push the tooling envelope to test this, and came away pleasantly surprised by the results. In fairness, the …read more

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Fail of the Week: Cutting Steel with Baking Soda

[NightHawkInLight] wants what may be the impossible – a dirt cheap replacement for a laser cutter or a water jet. He’s got this crazy idea about using electrolysis to etch sheet steel parts, but he just can’t get the process to work. Sounds like a job for the Hackaday community.

In theory, electrolytic cutting of metal  is pretty simple to understand. Anyone who lives in the northeast of the USA knows all about how road salt can cut holes in steel given enough time – say, one winter into payments on that new car. Adding a few electrons to the …read more

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