Woodworking Basics for the Hardware Hacker

Hackaday is primarily a place for electronics hackers, but that’s not to say that we don’t see a fair number of projects where woodworking plays a key role. Magic mirror builds come to mind, as do restorations of antique radios, arcade machines built into coffee tables, and small cases for all manner of electronic and mechanical gadgets. In some of these projects, the woodworking really shines and makes the finished project pop. In others — well, let’s just say that some woodwork looks good from far, but is far from good.

Far be it from me to pass judgment on …read more

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Foldable Dymaxion Globe

Some time back, we posted about [Gavin]’s laser-cut/3D printed Dymaxion Globe — if you haven’t read about it yet, you should check it out. [noniq] loved the idea, and like a true hacker, built and shared an improved Foldable Dymaxion Globe. It can snap together to form an icosahedron globe, or it can be laid flat to form a map.

Like the original, [noniq]’s version is laser cut and engraved, and uses some 3D printed parts. But it does away with the fasteners (that’s 60 pairs of nuts and bolts), and instead uses neodymium magnets to make all the triangle …read more

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Laser Cutting a Wooden Dymaxion Globe

Everyone knows that globes are cool — what else would you use as the centerpiece of your library/study? But, sadly, making your own isn’t a simple process. Even if you had a large (preferably hollow) sphere to work with, you’d still have to devise a clever way of printing the map in sections that can be glued to the curved surface. Wouldn’t it be easier if you could just laser cut flat sections, and assemble them to form a faceted “globe?”

Well, it is, and you can! Because, [Gavin] over at tinkerings.org (a Hackaday favorite) has created the files to …read more

Continue reading Laser Cutting a Wooden Dymaxion Globe

Laser Cutting a Wooden Dymaxion Globe

Everyone knows that globes are cool — what else would you use as the centerpiece of your library/study? But, sadly, making your own isn’t a simple process. Even if you had a large (preferably hollow) sphere to work with, you’d still have to devise a clever way of printing the map in sections that can be glued to the curved surface. Wouldn’t it be easier if you could just laser cut flat sections, and assemble them to form a faceted “globe?”

Well, it is, and you can! Because, [Gavin] over at tinkerings.org (a Hackaday favorite) has created the files to …read more

Continue reading Laser Cutting a Wooden Dymaxion Globe

Wooden Puzzle Book Will Twist and Dazzle Your Brain

In what might be one of the coolest applications of laser cutting, joinery, puzzles, writing, and bookbinding, [Brady Whitney] has created the Codex Silenda — a literal puzzle book of magnificent proportions.

[Whitney] had originally conceived the idea of the Codex for his senior thesis research project at Iowa State University, and the result is something for almost everyone. On each of the Codex’s five pages lies a mechanical puzzle that must be solved to progress to the next, while an accompanying text weaves a story as you do so. These intricate pages were designed in SolidWorks and painstakingly assembled …read more

Continue reading Wooden Puzzle Book Will Twist and Dazzle Your Brain

Wooden Puzzle Book Will Twist and Dazzle Your Brain

In what might be one of the coolest applications of laser cutting, joinery, puzzles, writing, and bookbinding, [Brady Whitney] has created the Codex Silenda — a literal puzzle book of magnificent proportions.

[Whitney] had originally conceived the idea of the Codex for his senior thesis research project at Iowa State University, and the result is something for almost everyone. On each of the Codex’s five pages lies a mechanical puzzle that must be solved to progress to the next, while an accompanying text weaves a story as you do so. These intricate pages were designed in SolidWorks and painstakingly assembled …read more

Continue reading Wooden Puzzle Book Will Twist and Dazzle Your Brain

Maslow Brings The Wall Plotter Into The Woodshop

Hanging plotters, or two steppers controlling a dangling Sharpie marker on an XY plane, are nothing new to our community. But have you ever thought of trading out the Sharpie for a wood router bit and cutting through reasonably thick plywood sheets? That would give you a CNC machine capable of cutting out wood in essentially whatever dimensions you’d like, at reasonably low-cost. And that’s the idea behind [Bar]’s Maslow. It’s going to be a commercial product (we hope!), but it’s also entirely open source and indubitably DIYable.

[Bar] walks us through all of the design decisions in this video, …read more

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Internet Of Things Woodworking

Woodworking is the fine art of building jigs. Even though we have Internet-connected toasters, thermostats, cars, and coffee makers, the Internet of Things hasn’t really appeared in the woodshop quite yet. That’s changing, though, and [Ben Brandt]’s Internet of Things box joint jig shows off exactly what cheap computers with a connection to the Internet can do. He’s fully automated the process of making box joints, all with the help of a stepper motor and a Raspberry Pi.

[Ben]’s electronic box joint jig is heavily inspired by [Matthias Wandel]’s fantastic screw advance box joint jig. [Matthias]’ build, which has become …read more

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Stop Buying Expensive Circular Saw Blades, Use Paper Instead

[John Heisz] was contemplating the secrets of the universe when an errant thought led him to wonder, could I use a sheet of paper as the blade in my table saw?

He takes a sheet of regular printer paper, draws a circle on it the same diameter as his regular blades, and cuts it out. He then bolts it into place on the spindle, slots in the table saw insert for really really thin kerf blades, and fires it up.

The blade is surprisingly dangerous. One would maybe expect a paper blade to be minimally damaging to a finger at …read more

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Mechanized One-Man Sawmill

The title of ‘maker’ is conventionally applied to the young-adult age group. In the case of 84 year-old Ralph Affleck, a lifelong sawmiller, ‘maker’ perhaps undersells the accomplishment of building a fully functioning sawmill that can be operated by a single individual.

Starting in the trade at the age of 16 under his father’s tutelage, fifty years of working in sawmills saw him still loving what he did as retirement loomed. So, with pen, paper, and a simple school ruler he designed the entire shop from scratch. Decades of expertise working with wood allowed him to design the machines to …read more

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