Author Archives: Cameron Coward

How Precise is That Part? Know Your GD&T

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How does a design go from the computer screen to something you hold in your hand? Not being able to fully answer this question is a huge risk in manufacturing because . One of the important tools engineers use to ensure success is Geometric Dimensioning and Tolerancing (GD&T).

A good technical drawing is essential for communicating your mechanical part designs to a manufacturer. Drafting, as a professional discipline, is all about creating technical drawings that are as unambiguous as possible, and that means defining features explicitly. The most basic implementation of that concept is dimensioning, where you state the distance …read more

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How—And Why—To Avoid Tolerance Stacking In Your Technical Drawings

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If you want to have your part designs fabricated, you’re going to need to provide the manufacturer with a technical drawing. Yes, 3D printers and many modern machine tools rely on toolpaths created from 3D models. But, there is a good chance the manufacturer will be recreating the 3D model in their own system, instead of using the one you provided. Or, they may use traditional manual machining and not touch a 3D model at all. More importantly, the technical drawing gives them vital information on how closely they need to adhere to your dimensions in order for you to …read more

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How To Reverse Engineer Mechanical Designs for 3D Modeling

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If you’re interested in 3D printing or CNC milling — or really any kind of fabrication — then duplicating or interfacing with an existing part is probably on your to-do list. The ability to print replacement parts when something breaks is often one of the top selling points of 3D printing. Want some proof? Just take a look at what people made for our Repairs You Can Print contest.

Of course, to do that you need to be able to make an accurate 3D model of the replacement part. That’s fairly straightforward if the part has simple geometry made up …read more

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3D Printer Tool Changer Gives You Access to Lots of Extruders

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The benefits of having a 3D printer with multiple extruders are numerous: you can print soluble support material for easy removal, print a combination of flexible and rigid filament, or simply print in different colors. Unfortunately, traditional multi-extruder setups have some serious drawbacks, even aside from the cost.

Usually, the extruders are all mounted next to each other on a single carriage. This increases the mass, which can cause print quality issues like shadowing. It also reduces the printable area, as each extruder needs to be able to reach the entire area. All of this means that the design becomes …read more

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Latskap Semi-Automatic Liquor Cabinet

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A well-stocked liquor cabinet is a necessity for the classy gentleman or gentlelady who likes to entertain. Having the proper spirits and mixers on hand to make anything from a martini to a sidecar is always a solid way to ensure guests have a good time at your cocktail party. In the past, a beautifully crafted cherry or walnut liquor cabinet was enough to impress visitors with your affluence. These days, if you don’t want to look like a pauper, you have to take it a step further.

[Elias Bakken] and his uncle [Mike Moulton] have decided to take liquor …read more

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A Hypnotizing Interactive Art Piece for Visualizing Color Theory

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Digital color theory can be a tricky concept to wrap one’s mind around – particularly if you don’t have experience with digital art. The RGB color model is about as straightforward as digital color mixing gets: you simply set the intensity of red, green, and blue individually. The result is the mixing of the three colors, based on their individual intensity and the combined wavelength of all three. However, this still isn’t nearly as intuitive as mixing paint together like you did in elementary school.

To make RGB color theory more tangible, [Tore Knudsen] set out to build a system …read more

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Bespoke Processors Might Soon Power Your Artisanal Devices

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Modern microprocessors are a marvel of technological progress and engineering. At less than a dollar per unit, even the cheapest microprocessors on the market are orders of magnitude more powerful than their ancestors. The first commercially available single-chip processor, the Intel 4004, cost roughly $25 (in today’s dollars) when it was introduced in 1971.

The 4-bit 4004 clocked in at 740 kHz — paltry by today’s standards, but quite impressive at the time. However, what was remarkable about the 4004 was the way it shifted computer design architecture practically overnight. Previously, multiple chips were used for processing and were selected …read more

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A Neural Network Can Now be Your Writing Assistant

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Writing is a difficult job; though, as a primarily word-based site, we may be a little biased here at Hackaday. Not only does a writer have to know the basics, like what a semicolon is and when to use one, they also need to build sentences that convey information in a manner that is pleasant to read. As many commenters like to point out, even we struggle with this on occasion (lauded and scholarly as we are).

Wouldn’t it be better if we could let our computers do the heavy lifting for us? After all, a monkey with infinite time …read more

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ZeroBot is as Simple as it Gets

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Usually at Hackaday we like to post projects that are of interest because of their complexity. That’s especially true for robots — the more motors and sensors the better. But, occasionally we come across a project that’s beautiful because of its simplicity. That’s the case with [Max.K’s] ZeroBot, recently posted over on Hackaday.io.

The ZeroBot breaks the essence of a robot down to just the essentials: a Raspberry Pi Zero W for the brains, a driver and two motors for movement, a battery for power, and a camera to see. The chassis is made completely of parts that are easily …read more

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Command Alexa With a Completely Mechanical Vintage Remote Control

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Anyone with grandparents already knows that in ye olden days, televisions did not have remote control. Your parents probably still complain about how, as children, they were forced to physically walk over to the TV in order to switch between the three available channels. In these modern times of technological wonder, we have voice control, programmable touch screen remotes, and streaming services that will automatically play an entire season of the show you’re binge watching. However, before these, and before the ubiquitous infrared remote, television manufacturers were experimenting with ways to keep kids from having to run across the living …read more

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