Laser Cutting a Wooden Dymaxion Globe

Everyone knows that globes are cool — what else would you use as the centerpiece of your library/study? But, sadly, making your own isn’t a simple process. Even if you had a large (preferably hollow) sphere to work with, you’d still have to devise a clever way of printing the map in sections that can be glued to the curved surface. Wouldn’t it be easier if you could just laser cut flat sections, and assemble them to form a faceted “globe?”

Well, it is, and you can! Because, [Gavin] over at tinkerings.org (a Hackaday favorite) has created the files to …read more

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Wooden Puzzle Book Will Twist and Dazzle Your Brain

In what might be one of the coolest applications of laser cutting, joinery, puzzles, writing, and bookbinding, [Brady Whitney] has created the Codex Silenda — a literal puzzle book of magnificent proportions.

[Whitney] had originally conceived the idea of the Codex for his senior thesis research project at Iowa State University, and the result is something for almost everyone. On each of the Codex’s five pages lies a mechanical puzzle that must be solved to progress to the next, while an accompanying text weaves a story as you do so. These intricate pages were designed in SolidWorks and painstakingly assembled …read more

Continue reading Wooden Puzzle Book Will Twist and Dazzle Your Brain

Wooden Puzzle Book Will Twist and Dazzle Your Brain

In what might be one of the coolest applications of laser cutting, joinery, puzzles, writing, and bookbinding, [Brady Whitney] has created the Codex Silenda — a literal puzzle book of magnificent proportions.

[Whitney] had originally conceived the idea of the Codex for his senior thesis research project at Iowa State University, and the result is something for almost everyone. On each of the Codex’s five pages lies a mechanical puzzle that must be solved to progress to the next, while an accompanying text weaves a story as you do so. These intricate pages were designed in SolidWorks and painstakingly assembled …read more

Continue reading Wooden Puzzle Book Will Twist and Dazzle Your Brain

Maslow Brings The Wall Plotter Into The Woodshop

Hanging plotters, or two steppers controlling a dangling Sharpie marker on an XY plane, are nothing new to our community. But have you ever thought of trading out the Sharpie for a wood router bit and cutting through reasonably thick plywood sheets? That would give you a CNC machine capable of cutting out wood in essentially whatever dimensions you’d like, at reasonably low-cost. And that’s the idea behind [Bar]’s Maslow. It’s going to be a commercial product (we hope!), but it’s also entirely open source and indubitably DIYable.

[Bar] walks us through all of the design decisions in this video, …read more

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Internet Of Things Woodworking

Woodworking is the fine art of building jigs. Even though we have Internet-connected toasters, thermostats, cars, and coffee makers, the Internet of Things hasn’t really appeared in the woodshop quite yet. That’s changing, though, and [Ben Brandt]’s Internet of Things box joint jig shows off exactly what cheap computers with a connection to the Internet can do. He’s fully automated the process of making box joints, all with the help of a stepper motor and a Raspberry Pi.

[Ben]’s electronic box joint jig is heavily inspired by [Matthias Wandel]’s fantastic screw advance box joint jig. [Matthias]’ build, which has become …read more

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Stop Buying Expensive Circular Saw Blades, Use Paper Instead

[John Heisz] was contemplating the secrets of the universe when an errant thought led him to wonder, could I use a sheet of paper as the blade in my table saw?

He takes a sheet of regular printer paper, draws a circle on it the same diameter as his regular blades, and cuts it out. He then bolts it into place on the spindle, slots in the table saw insert for really really thin kerf blades, and fires it up.

The blade is surprisingly dangerous. One would maybe expect a paper blade to be minimally damaging to a finger at …read more

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Mechanized One-Man Sawmill

The title of ‘maker’ is conventionally applied to the young-adult age group. In the case of 84 year-old Ralph Affleck, a lifelong sawmiller, ‘maker’ perhaps undersells the accomplishment of building a fully functioning sawmill that can be operated by a single individual.

Starting in the trade at the age of 16 under his father’s tutelage, fifty years of working in sawmills saw him still loving what he did as retirement loomed. So, with pen, paper, and a simple school ruler he designed the entire shop from scratch. Decades of expertise working with wood allowed him to design the machines to …read more

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Make Your Own Transparent Wood

Want to bring your fine antique furniture into the 21st century? Make it clear with transparent wood. That’s what [blorggg] is doing over on Hackaday.io, and it looks cool enough to have a some interesting and novel applications besides small, clear test pieces.

The recipe for transparent wood is surprisingly simple, and all the ingredients are readily available from a drug store or home supply store. First, the wood is soaked in a bath containing lye and sodium sulfite for several hours. The wood is then bleached in a bath of hydrogen peroxide. After this, the wood is transparent, but …read more

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Walnut Windfall Winds up in Custom Keyboard

When a neighbor decided to cut down a walnut tree, [voluhar] decided to make something of the wood. The result was this custom keyboard that combines wood and metal in a lovely and functional package.

Walnut is a wood with a rich heritage in consumer electronics. Back in the early days of TV, huge console sets were built into solid walnut cabinets and proudly displayed along with the other fine furnishings in a home. [voluhar]’s keyboard captures a little of that spirit while retaining all the functionality you’d expect. From the custom PCB to the engraved aluminum key caps, it …read more

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White Oak Illuminated Bluetooth Speaker

Besides being common tools available to most hackers and makers out there, 3D printing, CNC machines, and cheap Chinese electronics have one more things in common: they were all used by [Nick] to build a bluetooth speaker system that has some interesting LED effects built into the case.

This is fresh on the heels of another hack that used similar construction methods to build a “magic” wood lamp. [Nick] takes it a step further, though. His case is precisely machined in white oak and stuffed with the latest China has to offer: a bank of lithium-ion batteries, a DC-DC converter …read more

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