Tag Archives: Wood

Robotic Table Saw Automates Finger Joints

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We’ve all seen finger joints or box joints, those interlocking puzzle pieces that make laser-cut plywood enclosures such a fixture for DIY projects. But laser cutters make finger joints look much easier to fabricate than they are with traditional woodworking tools, which often lead to disappointing results.

But this finger joint cutting robot is no traditional woodworking tool, and [timschefter] put a lot of work into building the rig. We have to admit that when we first saw the video below, the thought of having a table saw in our shop that could be turned on with a button on …read more

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Pi Handheld With a Mindblowing Enclosure

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The Raspberry Pi is possibly the world’s most popular emulation platform these days. While it was never intended to serve this purpose, the fact remains that a small, compact computer with flexible I/O is ideally suited to it. We’ve featured a multitude of builds over the years using a Pi in a mobile form factor to take games on the go. [Michael]’s build, however, offers a lot more than a few Nintendo ROMs and some buttons from eBay. It’s a tour de force in enclosure design.

The build starts with the electronics. In 2017 it’s no longer necessary to cobble …read more

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Engineering and Artistry Meet an Untimely End at Burning Man

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Burning Man is so many different things to so many people, that it defies neat description. For those who attend, it always seems to be a life-changing experience, for good or for ill. The story of one man’s Burning Man exhibition is a lesson in true craftsmanship and mind-boggling engineering, as well as how some events can bring out the worst in people.

For [Malcolm Tibbets], aka [the tahoeturner], Burning Man 2017 was a new experience. Having visited last year’s desert saturnalia to see his son [Andy]’s exhibition, the studio artist decided to undertake a massive display in his medium …read more

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Hand-Carving Geometric Art

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[Scott Cramer] is a retired professional woodworker who specializes in geometric art made from beautifully joined wood. In this project he’s carving four interlocked cloverleaf rings from a block of basswood. First he made a series of cuts to turn the block into a cuboctahedron, a geometric solid comprising six squares and eight triangles. Then he drew on the basic lines of the rings on the wood and went to work with a chisel, smoothing and separating the rings and carving out the interior. You can see more shots of the project on his Facebook post, which is included after …read more

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A Fix for the Lightweight Machine Tool Shakes

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No matter what material you work with, the general rule is that with machine tools, the heavier, the better. Some people can’t afford or don’t want big tools, though, even with their natural tendency to reduce vibrations. That doesn’t mean something can’t be done to help the little tools, like reducing vibration in a contractor-grade table saw.

This one might seem a little outside the usual confines of the hackosphere, but nobody can doubt [Matthias Wandel]’s hacker chops and he really shows off his problem-solving skills with this one. His well-worn contractor-style table saw has had more than a few …read more

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Wooden Word Wristwatch Wows Woomies

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[HakuG] wanted to make a watch for his roommates, and had a design project due. He killed two birds with one stone, and then some. The result is a classic word clock, but with a refined all-wood look that’s also small enough to wear on your wrist.

Nothing good ever comes out right the first time, and the log of [HakuG]’s different versions is full of different attempts, all of them just fine in their own right, but none of them “perfect”. Kudos to [HakuG] for sticking with it and refining the project far past the initial prototype stage to …read more

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Wooden Word Wristwatch Wows Woomies

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[HakuG] wanted to make a watch for his roommates, and had a design project due. He killed two birds with one stone, and then some. The result is a classic word clock, but with a refined all-wood look that’s also small enough to wear on your wrist.

Nothing good ever comes out right the first time, and the log of [HakuG]’s different versions is full of different attempts, all of them just fine in their own right, but none of them “perfect”. Kudos to [HakuG] for sticking with it and refining the project far past the initial prototype stage to …read more

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Scissor Lift Table From the Wood Shop, for the Wood Shop

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The value of a mobile adjustable height cart in the shop can’t be overestimated. From moving tools around to installing heavy fixtures on walls and ceiling, a scissor-lift platform is a great tool. Commercial versions get a bit expensive, though, so a shop-built scissor lift table made of wood might be a nice project for the budget-minded to tackle.

Wood might not be your first choice for a fixture such as this, but it’s what [Marius Hornberger] is set up to use, and with proper species selection and careful engineering, it can make for an amazingly sturdy table. [Marius] chose …read more

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This Method of Gluing onto Curves Sucks!

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Sometimes the right tool for a job can be unusual, and this sucked only in the sense that vacuum sealing was involved. Recently [Martin Raynsford] found himself in a situation of needing to glue a wood veneer onto a curved surface, but faced a shortage of clamps. His clever solution was to vacuum-seal the whole thing and let the contour-hugging plastic bag take care of putting even pressure across the entire glued surface. After the glue had set enough to grip the materials securely, the bag was removed to let the whole thing dry completely. Gluing onto a curved surface …read more

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Simple Shop-made Taps for Threading Wood

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Wood can be the material of choice for many kinds of projects, but it often falls out of the running in favor of metal or plastic if it needs to take a threaded fastener. But with a little ingenuity you can make your own wood taps and cut threads that will perform great.

Making wood do things that wood isn’t supposed to do is [Matthias Wandel]’s thing. Hackers the world over know and use his wood gears designer to lay out gears for all kinds of projects from musical marble machines to a wooden Antikythera mechanism. Woodworkers have been threading …read more

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