Woodworker Goes from 3D-Printing Skeptic to Believer

If there’s one place where the old ways of doing things live a longer life than you’d otherwise expect, it’s the woodshop. Woodworkers have a way of stubbornly sticking to tradition, and that usually works out fine. But what does it take to change a woodworker’s mind about a tool that seems to have little role in the woodshop: the 3D-printer?

That’s the question [Marius Hornberger] asked himself, and at least for him, there are a lot of woodworking gadgets that can be 3D-printed. [Marius] began his journey into additive manufacturing three years ago as a skeptic, not seeing how …read more

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Advent Calendar – ‘Tis the CNSeason

CNC machines are powerful tools when used correctly, but it’s often necessary to test a new machine before getting into serious production work. This advent calendar is a great festive project that was designed to put a CNC through its paces.

The calendar is made primarily from wood. This is an excellent choice for test machining projects, as it is softer and less likely to cause tool or machine damage when compared to steel or aluminum. The calendar base was first milled out using end mills, while a 30-degree V-bit was used to engrave the days of the week. Brass …read more

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Behold a DIY, Kid-Friendly Table Saw

“Kid-friendly table saw” seems like either a contradiction, a fool’s errand, or a lawsuit waiting to happen; but this wooden table saw for kids actually fits the bill and shows off some incredible workmanship and attention to detail as well. The project works by using not a saw blade, but a nibbler attached to a power drill embedded inside.

Unsurprisingly, the key to making a “table saw” more kid-friendly was to remove the saw part. The nibbler will cut just about any material thinner than 3 mm, and it’s impossible for a child’s finger to fit inside it. The tool …read more

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Wood Shines in this SCARA Robotic Arm Project

[igarrido] has shared a project that’s been in the works for a long time now; a wooden desktop robotic arm, named Virk I. The wood is Australian Blackwood and looks gorgeous. [igarrido] is clear that it is a side project, but has decided to try producing a small run of eight units to try to gauge interest in the design. He has been busy cutting the parts and assembling in his spare time.

Besides the beautifully finished wood, some of the interesting elements include hollow rotary joints, which mean less cable clutter and a much tidier assembly. 3D printer drivers …read more

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Europe Wants to Devastate Forests to Double Its ‘Renewable’ Energy

A plan recently finalized by the European Union would classify wood burned for fuel as a carbon neutral energy source, when it’s anything but. Continue reading Europe Wants to Devastate Forests to Double Its ‘Renewable’ Energy

Salvaging an Ancient, Dangerous Machine With Wood

What do you do when you have a gigantic old drum sander with a bent table? Scrapping it will give you a few cents per pound, but this machine is just too cool, and would be too useful to just throw away. That’s when inspiration strikes. To fix this old machine, [Frank Howarth] built a new bed for an old drum sander out of wood.

The machine in question is a Frank H. Clement Surface Sanding Machine from the early part of the 20th century. This machine is basically a 30 inch long, 14 inch diameter drum that’s wrapped in …read more

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Box Joint Jig Does Barcodes

Woodworking is the fine art of turning dead tree carcasses into precision instruments. That means breaking out the saws and chisels and making many, many precise cuts over and over. If you have a table saw, every problem becomes a piece of wood, or something like that, and we’ve seen some fantastic jigs that make these precision cuts even easier. We’ve never seen something like this, though. It’s a box joint jig for a table saw, it’s automated, and it puts barcodes on boxes.

[Ben] built this box joint jig a few years ago as a computer-controlled device that slowly …read more

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This Dust Collector Will Blow You Away.

As [Marius Hornberger] was working in his woodshop, a thunderous bang suddenly rocked the space. A brief search revealed the blower for the dust collector had shifted several inches despite being stoutly fastened down. Turns out, the blower had blown itself up when one of the impeller fins came loose. Time to revise and build a bigger, better dust collector!

[Hornberger] is thorough in describing his process, the video series chronicles where he went astray in his original design and how he’s gone about improving on those elements. For instance, the original impeller had six fins which meant fewer points …read more

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Medium Machine Mediates Microcontroller Messages

Connecting computers to human brains is currently limited to the scope of science fiction and a few cutting-edge laboratories. Tapping into some nerves farther from our central wetware is possible and [Peter Buczkowski] shows us his stylish machine for implanting a pattern into our brains without actively having to memorize anything.

His Medium Machine leverages a TENS unit to activate forearm muscles in a pattern programmed into an Arduino. Users place their forearm across two aluminum electrodes mounted on a tasteful wooden platform and extend a single finger over a button. Electrical impulses trigger the muscles which press the button. …read more

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DIY Mini-Amp Goes to Eleven

On the day mini-amps were invented, electric guitar players the world over rejoiced.  No longer would they be house-bound when jamming out on their favourite guitar. It is a doubly wondrous day indeed when an electric guitar-inclined maker realizes they can make their own.

[Frank Olson Music] took apart an old pair of headphones and salvaged the speakers — perhaps intending to replicate a vintage sound — and set them aside. Relying on the incisive application of an X-Acto knife, [Olson] made swift work cutting some basswood planks into pieces of the amp before gluing them together — sizing it …read more

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