HackadayU Announces Rhino, Mech Eng, and AVR Classes During Winter Session

The winter lineup of HackadayU courses has just been announced, get your tickets now!

Spend those indoor hours leveling up your skills — on offer are classes to learn how to prototype like a mechanical engineer, how to create precision 3D models in Rhino, or how to dive through abstraction …read more

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Remoticon Video: The Mechanics of Finite Element Analysis

Hardware hacking can be extremely multidisciplinary. If you only know bits and bytes, but not solder and electrons, you’re limited in what you can build. The same is true for mechanical design, where the forces of stress and strain suddenly apply to your project and the pile of code and …read more

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Mechanical Engineering Hack Chat

Join us on Wednesday, September 30 at noon Pacific for the Mechanical Engineering Hack Chat with Adam Zeloof!

Almost every non-trivial project involves some level of cross-discipline work. If you build a robot, for instance, you need to worry not just about the electronics but also the mechanical design. You …read more

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How Precise is That Part? Know Your GD&T

How does a design go from the computer screen to something you hold in your hand? Not being able to fully answer this question is a huge risk in manufacturing because . One of the important tools engineers use to ensure success is Geometric Dimensioning and Tolerancing (GD&T).

A good technical drawing is essential for communicating your mechanical part designs to a manufacturer. Drafting, as a professional discipline, is all about creating technical drawings that are as unambiguous as possible, and that means defining features explicitly. The most basic implementation of that concept is dimensioning, where you state the distance …read more

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Ask Hackaday: Is There a Common Mechanical Parts Library?

Like many stories, this one started on the roof. This particular roof is located in Michigan and keeps the rain and snow off of the i3Detroit hackerspace. Being an old industrial building, things up on the roof can start getting creaky, and when an almighty screech started coming from one of the rooftop vents as it swiveled in the wind, Nate, one of the group’s coordinators, knew it was time to do something about it.

Previous attempts to silence the banshee with the usual libations had failed, so Nate climbed up to effect a proper repair with real bearings. He …read more

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How To Reverse Engineer Mechanical Designs for 3D Modeling

If you’re interested in 3D printing or CNC milling — or really any kind of fabrication — then duplicating or interfacing with an existing part is probably on your to-do list. The ability to print replacement parts when something breaks is often one of the top selling points of 3D printing. Want some proof? Just take a look at what people made for our Repairs You Can Print contest.

Of course, to do that you need to be able to make an accurate 3D model of the replacement part. That’s fairly straightforward if the part has simple geometry made up …read more

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Amazing Mechanical Linkages and The Software to Design Them

Most of us are more bits-and-bytes than nuts-and-bolts, but we have the deepest appreciation for the combination of the two. So, apparently, does [rectorsquid]. Check out the design and flow of his rolling ball sculpture (YouTube, embedded below) to see what we mean. See how the arms hesitate just a bit as the ball is transferred? See how the upper arm gently places it on the ramp with a slight downward gesture? See how it’s done with one motor? There’s no way [rectorsquid] designed this on paper, right?

Of course he didn’t (YouTube). Instead, he wrote a simulator that …read more

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Marvelous Mechanisms: The Ubiquitous Four Bar Linkage

The four bar linkage is a type of mechanical linkage that is used in many different devices. A few examples are: locking pliers, bicycles, oil well pumps, loaders, internal combustion engines, compressors, and pantographs. In biology we can also find examples of this linkage, as in the human knee joint, where the mechanism allows rotation and keeps the two legs bones attached to each other. It is also present in some fish jaws that evolved to take advantage of the force multiplication that the four bar mechanism can provide.

How It Works

The study of linkages started with Archimedes who …read more

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