Peeking Inside A VW Gearbox Reveals Die Casting Truths

Recently, I was offered a 1997 Volkswagen Golf for the low, low price of free — assuming I could haul it away, as it suffered from a thoroughly borked automatic transmission. Being incapable of saying no to such an opportunity, I set about trailering the poor convertible home and immediately …read more

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Carbon nanofibers boost the hardness of 3D-printed aluminum

While 3D-printed aluminum parts are becoming increasingly common in the aerospace industry, any weaknesses in those parts can cause them to fail catastrophically. A new additive could help, by making the aluminum 1.5 times harder.Continue ReadingCatego… Continue reading Carbon nanofibers boost the hardness of 3D-printed aluminum

Electric MTB is milled from aluminum … and costs as much as a car

Aluminum bicycle frames are usually made of lengths of tubing, joined together at the ends by welds. The CNC eFanes electric enduro mountain bike is different, though, in that its frame is milled from solid 6061 aluminum … and it costs €15,999.90, or a… Continue reading Electric MTB is milled from aluminum … and costs as much as a car

What If You Could Design Your Own Aluminum Hand?

[Ian Davis] has decided to start over on his hand. [Ian] is missing four fingers on his left hand and has for a year now been showcasing DIY prosthetics on his YouTube channel. Back in July, we covered [Ian]’s aluminum hand.

Why aluminum? [Ian] found himself reprinting previous versions’ 3D …read more

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Self-healing weak spots could boost aluminum’s longevity by 25 times

Lightweight and with great resistance to corrosion, aluminum offers very desirable characteristics when it comes to vehicle construction. Where it can run into trouble, however, is the development of weak points via repeated, alternating stress (imagin… Continue reading Self-healing weak spots could boost aluminum’s longevity by 25 times

This DIY Drill Press Is Very Well Executed

Plenty of projects we see here could easily be purchased in some form or other. Robot arms, home automation, drones, and even some software can all be had with a quick internet search, to be sure. But there’s no fun in simply buying something when it can be built instead. …read more

Continue reading This DIY Drill Press Is Very Well Executed

This DIY Drill Press Is Very Well Executed

Plenty of projects we see here could easily be purchased in some form or other. Robot arms, home automation, drones, and even some software can all be had with a quick internet search, to be sure. But there’s no fun in simply buying something when it can be built instead. …read more

Continue reading This DIY Drill Press Is Very Well Executed

Under Pressure: How Aluminum Extrusions Are Made

At any given time I’m likely to have multiple projects in-flight, by which of course I mean in various stages of neglect. My current big project is one where I finally feel like I have a chance to use some materials with real hacker street cred, like T-slot extruded aluminum …read more

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Broken Smartphones: Laptops in Disguise

Modern smartphones are a dizzying treatise on planned obsolescence. Whether it’s batteries that can’t be removed without four hours and an array of tiny specialized tools, screens that shatter with the lightest shock, or (worst of all) software that gets borked purposefully to make the phone seem older and slower …read more

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Proteus becomes the world’s first manufactured non-cuttable material

Researchers from the UK’s Durham University and Germany’s Fraunhofer Institute claim they’ve come up with the world’s first manufactured non-cuttable material, just 15 percent the density of steel, which they say could make for indestructible bike lock… Continue reading Proteus becomes the world’s first manufactured non-cuttable material