Collaborate Disseminate
Have you ever wondered whether it’s worth the time and expense to install threaded inserts into your 3D-printed projects? [Stefan] from CNC Kitchen did, and decided to answer the question once and for all, with science.
If this sounds familiar, it’s with good reason: we covered [Stefan]’s last stab at …read more
Continue reading Are You Getting Your Money’s Worth from Threaded Inserts?
If you’re in a relatively urban area and your destination is within a reasonable distance, it’s hard to argue against riding your bike rather than taking a car. It’s a positive for the environment, and great way to exercise and keep active. But some of us, say folks who write …read more
We love to see projects revisited, especially when new materials or methods make it worth giving the first design another go around. This twin-turbine vacuum-powered Dremel tool is a perfect example of what better tools can do for a build.
You may recall [JohnnyQ90]’s first attempt at a vacuum powered …read more
Continue reading Vacuum-Powered Rotary Tool Redux, This Time Machined
When you think about all the forces that have to be balanced to keep a drone stable, it’s a wonder that the contraptions stay in the air at all. And when the only option for producing those forces is blowing around more or less air it’s natural to start looking for other, perhaps better ways to achieve flight control.
Taking a cue from the spacecraft industry, [Tom Stanton] decided to explore reaction wheels for controlling drones. The idea is simple – put a pair of relatively massive motorized wheels at right angles to each other on a drone, and use …read more
Continue reading Reaction Wheels Almost Control This Unusual Drone
Betteridge’s Law holds that any headline that ends in a question mark can be answered with a “No.” We’re not sure that [Mr. Betteridge] was exactly correct, though, since 3D-printed stators can work successfully for BLDC motors, for certain values of success.
It’s not that [GreatScott!] isn’t aware that 3D-printed motors are a thing; after all, the video below mentions the giant Halbach array motor we featured some time ago. But part of advancing the state of the art is to replicate someone else’s results, so that’s essentially what [Scott!] attempted to do here. It also builds on his recent …read more
Continue reading Can You 3D-Print a Stator for a Brushless DC Motor?
Electric vehicles of all types are quickly hitting the market as people realize how inexpensive they can be to operate compared to traditional modes of transportation. From cars and trucks, to smaller vehicles such as bicycles and even electric boats, there’s a lot to be said for simplicity, ease of use, and efficiency. But sometimes we need a little bit more out of our electric vehicles than the obvious benefits they come with. Enter the electric drift trike, an electric vehicle built solely for the enjoyment of high torque electric motors.
This tricycle is built with some serious power behind …read more
When you saw the picture for this article, did you think of a peacock’s feather? These fibers are not harvested from birds, and in fact, the colors come from transparent rubber. As with peacock feathers, they come from the way light reflects off layers of differing materials, this is known as optical interference, and it is the same effect seen on oil slicks. The benefit to using transparent rubber is that the final product is flexible and when drawn, the interference shifts. In short, they change color when stretched.
Most of the sensors we see and feature are electromechanical, which …read more
Arbor presses are simple and effective tools made for a particular task: exerting force in a specific spot. A 1-ton arbor press fits on a desktop and is very affordable, but doesn’t offer a lot of particularly fine control over the ram beyond lowering and raising it. [concreted0g] got to thinking about ways to gain more control and knowledge about the amount of force being applied, and made a simple modification to combine his press with a torque wrench.
He removed the spindle which raises and lowers the ram, and drilled and tapped it to fit a bolt. Now, by …read more
Continue reading Arbor Press Modded for Applying Specific Force
Even before the Industrial Revolution, gears of one kind or another have been put to work both for and against us. From ancient water wheels and windmills that ground grain and pounded flax, to the drive trains that power machines of war from siege engines to main battle tanks, gears have been essential parts of almost every mechanical device ever built. The next installment of our series on Mechanisms will take a brief look at gears and their applications.
As is often the case, evolution is the best inventor, and a geared mechanism linking the rear legs …read more
Building your own Halbach-effect brushless DC motor is one thing. Making sure it won’t blow up in your face another matter, and watching how [Christoph Laimer] puts his motor to the test is instructive.
You’ll remember [Christoph]’s giant 3D-printed BLDC motor from a recent post where he gave the motor a quick test spin. That the motor held together under load despite not being balanced is a testament to the quality of his design and the quality of the prints. But not wishing to tempt fate, and having made a few design changes, [Christoph] wisely chose to perform a static …read more
Continue reading 3D-Printed Halbach Motor Part Two: Tuning, Testing