Jigsaw Motor Uses PCB Coils For Radial Flux

Electric motors are easy to make; remember those experiments with wire-wrapped nails? But what’s easy to make is often hard to engineer, and making a motor that’s small, light, and powerful can be difficult. [Carl Bugeja] however is not one to back down from a challenge, and his tiny “jigsaw” …read more

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Magnetic Bearings Might Keep this Motor Spinning for Millennia

We see our share of pitches for perpetual motion machines in the Hackaday tips line, and we generally ignore them and move along. And while this magnetic levitation motor does not break the laws of thermodynamics, it can be considered a perpetual motion machine, at least for certain values of …read more

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Vacuum-Powered Rotary Tool Redux, This Time Machined

We love to see projects revisited, especially when new materials or methods make it worth giving the first design another go around. This twin-turbine vacuum-powered Dremel tool is a perfect example of what better tools can do for a build.

You may recall [JohnnyQ90]’s first attempt at a vacuum powered …read more

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Can You 3D-Print a Stator for a Brushless DC Motor?

Betteridge’s Law holds that any headline that ends in a question mark can be answered with a “No.” We’re not sure that [Mr. Betteridge] was exactly correct, though, since 3D-printed stators can work successfully for BLDC motors, for certain values of success.

It’s not that [GreatScott!] isn’t aware that 3D-printed motors are a thing; after all, the video below mentions the giant Halbach array motor we featured some time ago. But part of advancing the state of the art is to replicate someone else’s results, so that’s essentially what [Scott!] attempted to do here. It also builds on his recent …read more

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Semi-automated Winder Spins Rotors for Motors

What’s your secret evil plan? Are you looking for world domination by building a machine that can truly replicate itself? Or are you just tired of winding motor rotors and other coils by hand? Either way, this automated coil winder is something you’re probably going to need.

We jest in part, but it’s true that closing the loop on self-replicating machines means being able to make things like motors. And for either brushed or brushless motors, that means turning spools of wire into coils of some sort. [Mr Innovative]’s winder uses a 3D-printed tube to spin magnet wire around a …read more

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The Current Advances of PCB Motors

There’s something to be said about the falling costs of printed circuit boards over the last decade. It’s opened up the world of PCB art, yes, but it’s also allowed for some experimentation with laying down fine copper wires inside a laminate of fiberglass and epoxy. We can design our own capacitive touch sensors. If you’re really clever, you can put coils inside four-layer PCBs. If you’re exceptionally clever, you can add a few magnets and build a brushless motor out of a PCB.

We first saw [Carl]’s PCB motor at the beginning of the year, but since then we’ve …read more

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