Making Solar Cells

We will admit that it is unlikely you have enough gear in your basement to make a solar cell using these steps. However, it is interesting to see how a bare silicon wafer becomes a solar cell. If you’ve seen ICs going through fabrication, you’ll see a lot of similarities, but there are some differences.

The process calls for a silicon wafer, some ovens, spin coaters, photolithography equipment, and a dice saw, among other things. Oh, you probably also need a clean room. Maybe you should just buy your solar cells off the shelf, but it is still interesting to …read more

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AMSAT MPPT Goes to Infinity and Beyond

AMSAT, the Radio Amateur Satellite Corporation, joined forces with students from Rochester Institute of Technology to create a MPPT attached to a Fox-1B CubeSat. It successfully launched into orbit on November 18th strapped to the back of a Delta II rocket. This analog MPPT, or Maximum Power Point Tracker, is used for optimizing the draw of a power cell in correspondence to the output of solar panels on the 10cm x 10cm satellite. In a nutshell, this works by matching the voltage of the two together. If you haven’t gotten a chance to play around with one of these first …read more

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Joan Feynman Found Her Place in the Sun

Google ‘Joan Feynman’ and you can feel the search behemoth consider asking for clarification. Did you mean: Richard Feynman? Image search is even more biased toward Richard. After maybe seven pictures of Joan, there’s an endless scroll of Richard alone, Richard playing the bongos, Richard with Arline, the love of his life.

Yes, Joan was overshadowed by her older brother, but what physicist of the era wasn’t? Richard didn’t do it on purpose. In fact, no one supported Joan’s scientific dreams more than he did, not even their mother. Before Richard ever illuminated the world with his brilliance, he shined …read more

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Mendocino Motor Drives Cubicle Conversations

Mendocino motors are solar-powered electric motors that rely on pseudo-levitation.  The levitation comes from magnets mounted on either end of the shaft, which repel same-field magnets fixed below them into the base.  When light shines on the solar panels, current flows through connected magnet wire windings, creating an electromagnetic field that interacts with a large stationary magnet mounted underneath. These constantly repelling forces spin the shaft, and the gaps between the solar panels provide the on-off cycle needed to make it spin 360°.

As [Konstantin] discovered, building this simple motor and getting it to spin depends on a lot of …read more

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Quick and Easy Solar Hot Air Balloon

[Becky Stern] likes to harness the power of the Sun. Most of us will immediately think of solar cells and other exotic solar energy techniques. But [Becky] shows how to make a hot air balloon using nothing but tape and garbage bags.

The idea is quite simple. You form a large envelope from black trash bags and fill it with air. Becky does that by just running with it, tying it off, and topping off with a little manual blowing. Once the sun heats the black bag, it floats.

We were hoping she’d show us if there was any margin …read more

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A Solar Freakin’ Walkway

Looking to add a little pizzazz to your back garden? Are those strings of lights hung in the trees looking a little dated? Why not try lighting your garden path with DIY solar-powered pavers?

If [jfarro]’s project looks like a miniature version of the much-touted solar freakin’ roadways concept, rest assured that there are huge differences. For one, these lighted pavers actually work — trust me on this; I live not far from the demo site for the Solar Roadways and the degree to which it underwhelms cannot be overstated. Granted, a garden path is a lot simpler to engineer …read more

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Innovating A Backyard Solar Battery System

Ever on the lookout for creative applications for tech, [Andres Leon] built a solar powered battery system to keep his Christmas lights shining. It worked, but — pushing for innovation — it is now capable of so much more.

The shorthand of this system is two, 100 amp-hour, deep-cycle AGM batteries charged by four, 100 W solar panels mounted on an adjustable angle wood frame. Once back at the drawing board, however, [Leon] wanted to be able track real-time statistics of power collected, stored and discharged, and the ability to control it remotely. So, he introduced a Raspberry Pi running …read more

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A Poor-Man’s Laser CNC Engraver

What do you get when you mix the disappointment that sometimes accompanies cheap Chinese electronics with the childhood fascination of torturing insects with a magnifying glass on a sunny day? You get a solar-powered CNC etcher, that’s what.

We all remember the days of focussing the sun on a hapless insect, or perhaps less sadistically on a green plastic army man or just a hunk of dry wood. The wonder that accompanied that intense white spot instantly charring the wood and releasing wisps of smoke stayed with you forever, as seemingly did the green spots in your vision. [drum303] remembered …read more

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Finally, A Calculator For The Atomic Age!

In the 1950s, a nuclear-powered future seemed a certainty. The public had not been made aware of the dangers posed by radioactive material, any large-scale accidents involving nuclear reactors had either been hushed up or were yet to happen, and industry and governments were anxious to provide good PR to further their aims. Our parents and grandparents were thus promised a future involving free energy from nuclear reactors in all sorts of everyday situations.

With the benefit of hindsight, we of course know how the story turned out. Winscale, Three Mile Island, Chernobyl, and Fukushima, and we’re still waiting for …read more

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Energy Harvesting Wristwatch Uses a Versatile Photodiode

There’s some interesting technology bundled into this energy harvesting wristwatch. While energy harvesting timepieces (called automatic watches) have been around for nearly 240 years, [bobricius] has used parts and methods that are more easily transferable to other projects.

Unlike early mechanical systems, this design uses the versatile BPW34 PIN photodiode (PDF warning). PIN photodiodes differ from ordinary PN diodes in that there’s a layer of undoped ‘intrinsic’ silicon separating the P and N doped layers. This reduces the utility of the diode as a rectifier, while allowing for higher quantum efficiency and switching speed.

They are typically used in the …read more

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