SLA 3D Printed Vortex Cooled Rocket Engine

3D printing is an incredible tool for prototyping and development, but the properties of the materials can be a limiting factor for functional parts. [Sam Rogers] and colleagues at [AX Technologies] have been testing and developing a small liquid-fueled rocket engine and successfully used vortex cooling to protect a resin …read more

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Improving Exposure On A Masked SLA Printer

It’s taken longer than some might have thought, but we’re finally at the point where you can pick up an SLA 3D printer for a few hundred bucks. These machines, which use light to cure a resin, are capable of far higher resolution than their more common FDM counterparts, though …read more

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What Actually Happens At A Hardware Hacking Con

The Hackaday Superconference was last weekend, and it was the greatest hardware con on the planet. What can you build out of a conference badge? If you answered “a resin-based 3D printer” you would have won a prize. If you decided to put your badge in a conference water bottle and make a stun gun you’d receive adoration of all in attendance. Yeah, it got that crazy.

At other tech conferences, you’ll find gaggles of nerds sitting around a table with MacBooks and Thinkpads. The Superconference is different. Here, you’ll find soldering irons, tackle boxes filled with components, and loose …read more

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3D Printed Nozzles Turbocharge Microsphere Production

Researchers at MIT have used 3D printing to open the door to low-cost, scalable, and consistent generation of microencapsulated particles, at a fraction of the time and cost usually required. Microencapsulation is the process of encasing particles of one material (a core) within another material (a shell) and has applications in pharmaceuticals, self-healing materials, and dye-based solar cells, among others. But the main problem with the process was that it was that it was slow and didn’t scale, and it was therefore expensive and limited to high-value applications only. With some smart design and stereolithography (SLA) 3D printing, that changed.  …read more

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Open Source SLA Printer Software Slices from the Browser

Resin-based SLA printers need a different slicing algorithm from “normal” melted-plastic printers. Following their latest hackathon, [Matt Keeter] and [Martin Galese] from Formlabs have polished off an open source slicer, and this one runs in your browser. It’s Javascript, so you can go test it out on their webpage.

Figuring out whether or not the voxel is inside or outside the model at every layer is harder for SLA printers, which have to take explicit account of the interior “empty” space inside the model. [Matt] and [Martin]’s software calculates this on the fly as the software is slicing. To do …read more

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