Category Archives: skills

Encoders Spin Us Right Round

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Rotary encoders are great devices. Monitoring just a few pins you can easily and quickly read in rotation and direction of a user input (as well as many other applications). But as with anything, there are caveats. I recently had the chance to dive into some of the benefits and drawbacks of rotary encoders and how to work with them.

I often work with students on different levels of electronic projects. One student project needed a rotary encoder. These come in mechanical and optical variants. In a way, they are very simple devices. In another way, they have some complex …read more

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Creating A PCB In Everything: Creating A Custom Part In Fritzing

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This is the continuation of a series of posts where I create a schematic and PCB in various EDA tools. Already, we’ve looked at Eagle CAD, KiCad, and took a walk down memory lane with one of the first PCB design tools for the IBM PC with Protel Autotrax. One of the more controversial of these tutorials was my post on Fritzing. Fritzing is a terrible tool that you should not use, but before I get to that, I need to back up and explain what this series of posts is all about.

The introduction to this series of posts  …read more

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Reflow Soldering at Another Level

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We’re used to reflow soldering of our PCBs at the hacker level, for quite a few years people have been reflowing with toaster ovens, skillets, and similar pieces of domestic equipment and equipping them with temperature controllers and timers. We take one or two boards, screen print a layer of solder paste on the pads by using a stencil, and place our surface-mount components with a pair of tweezers before putting them in the oven. It’s a process that requires  care and attention, but it’s fairly straightforward once mastered and we can create small runs of high quality boards.

But …read more

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How To Nail A Technical Presentation

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Whether you’re an engineer, a maker, a hacker or a baker, at some point you’ll want to share your work with other people. Perhaps it’s a meeting at work to discuss process improvements, or a talk at a conference discussing some research you’ve done into hacking a new embedded platform. Or maybe you’ve developed a brand new cooking profile for rye breads that cuts energy usage in half. Whatever it is, there are techniques you can use to help you communicate effectively to a room full of people, and have fun doing it. Unlike some, I actually enjoy getting up …read more

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Creating A PCB In Everything: KiCad, Part 3

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This is the third and final installment of a series of posts on how to create a PCB in KiCad, and part of an overarching series where I make the same schematic and board in dozens of different software tools. A few weeks ago, we took a look at making a schematic in KiCad, and more recently turned that schematic into a board ready for fabrication.

For our KiCad tutorials, we’ve already done the basics. We know how to create a PCB, make a part from scratch, and turn that into a board. This is the bare minimum to be …read more

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Tools of the Trade – Thermoforming

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Chances are good that you’ve already lost some blood to thermoforming, the plastics manufacturing process that turns a flat sheet of material into an unopenable clamshell package, tray inside a box, plastic cup, or leftover food container.  Besides being a source of unboxing danger, it’s actually a useful technique to have in your fabrication toolchest. In this issue of Tools of the Trade, we look at how thermoforming is used in products, and how you can hack it yourself.

The process is simple; take a sheet of plastic material, usually really thin stuff, but it can get as thick as …read more

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Harrowing Story of Installing Libreboot on ThinkPad

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As an Apple user, I’ve become somewhat disillusioned over the past few years. Maybe it’s the spirit of Steve Jobs slowly vanishing from the company, or that Apple seems to care more about keeping up with expensive trends lately rather than setting them, or the nagging notion Apple doesn’t have my best interests as a user in mind.

Whatever it is, I was passively on the hunt for a new laptop with the pipe dream that one day I could junk my Apple for something even better. One that could run a *nix operating system of some sort, be made …read more

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A How-To in Homebrew Design, Fab, and Assembly with Structural Framing Systems

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At this point, the internet is crawling with butt-kicking homebrew 3D printers made with extruded profiles, but it’s easy to underestimate the difficulty in getting there. Sure, most vendors sell a suite of interlocking connectors, but how well do these structural framing systems actually fare when put to the task of handling a build with sub-millimeter tolerances?

I’ve been playing around with these parts for about two years. What I’ve found is that, yes, precise and accurate results are possible. Nevertheless, those results came to me after I failed and–dry, rinse, repeat–failed again! Only after I understood the limits of …read more

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Compiling a $22 Logic Analyzer

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On my way to this year’s Hackaday SuperConference I saw an article on EE Times about someone taking the $22 Lattice iCEstick and turning it into a logic analyzer complete with a Python app to display the waveforms. This jumped out as pretty cool to me given that there really isn’t a ton of RAM on the stick, basically none that isn’t contained in the FPGA itself.

[Jenny List] has also written about the this application as created by [Kevin Hubbard] of Black Mesa Labs and [Al Williams] has a great set of posts about using this same $22 evaluation …read more

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Creating A PCB In Everything: KiCad, Part 2

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This is the continuation of a series where I create a PCB in every software suite imaginable. Last week, I took a look at KiCad, made the schematic representation for a component, and made a schematic for the standard reference PCB I’ve been using for these tutorials. Now it’s time to take that schematic, assign footprints to parts, and design a circuit board.

All PCB design tools have different methods of associating the schematic view of a component with how it will be represented on the finished board. Eagle uses libraries that contain both a schematic view and PCB view …read more

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