Category Archives: semiconductor

DIY Tube Oven Brings the Heat to Homebrew Semiconductor Fab

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Specialized processes require specialized tools and instruments, and processes don’t get much more specialized than the making of semiconductors. There’s a huge industry devoted to making the equipment needed for semiconductor fabrication plants, but most of it is fabulously expensive and out of reach to the home gamer. Besides, where’s the fun in buying when you can build your own fab lab stuff, like this DIY tube oven?

A tube oven isn’t much more complicated than it sounds — it’s just a tube that gets hot. Really, really hot — [Nixie] is shooting for 1,200 °C. Not just any materials …read more

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Profiles in Science: Jack Kilby and the Integrated Circuit

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Sixty years ago this month, an unassuming but gifted engineer sitting in a lonely lab at Texas Instruments penned a few lines in his notebook about his ideas for building complete circuits on a single slab of semiconductor. He had no way of knowing if his idea would even work; the idea that it would become one of the key technologies of the 20th century that would rapidly change everything about the world would have seemed like a fantasy to him.

We’ve covered the story of how the integrated circuit came to be, and the ensuing patent battle that would …read more

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Silicon Nanowires Create Flexible Photodetectors

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Modern display and solar cell technologies are built with a material called Indium Tin Oxide (ITO). ITO has excellent optical transparency and electrical conductivity, and the material properties needed for integration in large-scale manufacturing. However, we’re not content with just merely “good enough” nowadays, and need better materials to build ever better devices. Graphene and carbon nanotubes have been considered as suitable replacements, but new research has identified a different possibility: nanowires.

Researchers from the Indian Association for the Cultivation of Science (IACS) and the Centre for Research on Adaptive Nanostructures and Nanodevices (CRANN) in Ireland have demonstrated a seamless …read more

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Robert Hall and the Solid-State Laser

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The debt we all owe must be paid someday, and for inventor Robert N. Hall, that debt came due in 2016 at the ripe age of 96. Robert Hall’s passing went all but unnoticed by everyone but his family and a few close colleagues at General Electric’s Schenectady, New York research lab, where Hall spent his remarkable career.

That someone who lives for 96% of a century would outlive most of the people he had ever known is not surprising, but what’s more surprising is that more notice of his life and legacy wasn’t taken. Without his efforts, so many …read more

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Tiny Vacuum Chamber Arm to Help with Homemade Semiconductors

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[Nixie] wants to make semiconductors at home, and that requires some unusual tools. Chief among them is a vacuum chamber to perform thin-film deposition, and true to the hacker credo his is homemade, and will soon be equipped with a tiny manipulator arm with magnetically coupled mechanical controls.

If [Nixie]’s setup looks familiar, it might be because we featured his plasma experiments a few days ago. He was a little cagey then about his goal, but he’s come clean with his desire to make his own FETs (a project that is his 2018 Hackaday Prize entry). Doing so will require …read more

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Home Brew Solar Cells for the Chemically Curious

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The idea of making your own semiconductors from scratch would be more attractive if it weren’t for the expensive equipment and noxious chemicals required for silicon fabrication. But simple semiconductors can be cooked up at home without anything fancy, and they can actually yield pretty good results.

Granted, [Simplifier] has been working on the method detailed in the video below for about a year, and a look at his post on copper oxide thin-film solar cells reveals a meticulous approach to optimize everything. He started with regular window glass, heated over a propane burner and sprayed with a tin oxide …read more

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LED Fabrication from Wafer to Light

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Building a circuit to blink an LED is the hardware world’s version of the venerable “Hello, world!” program — it teaches you the basics in a friendly, approachable way. And the blinky light project remains a valuable teaching tool right up through the hardware wizard level, provided you build your own LEDs first.

For [emach1ne], the DIY LED was part of a Master’s degree course and began with a slice of epitaxial wafer that goes through cleaning, annealing, and acid etching steps in preparation for photolithography. While gingerly handling some expensive masks, [emach1ne] got to use some really cool tools …read more

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The Fab Lab Next Door: DIY Semiconductors

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You think you’ve got it going on because you can wire up some eBay modules and make some LEDs blink, or because you designed your own PCB, or maybe even because you’re an RF wizard. Then you see that someone is fabricating semiconductors at home, and you realize there’s always another mountain to climb.

We were mesmerized when we first saw [Sam Zeloof]’s awesome garage-turned-semiconductor fab lab. He says he’s only been acquiring equipment since October of 2016, but in that short time he’s built quite an impressive array of gear; a spin-coating centrifuge, furnaces, tons of lab supplies and …read more

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Building Transistors with Transistors

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Since the 1940s when the first transistor was created, transistors have evolved from ornery blocks of germanium wrangled into basic amplifiers into thousands and thousands of different devices made of all kinds of material that make any number of electrical applications possible, cheap, and reliable. MOSFETs can come in at least four types: P- or N-channel, and enhancement or depletion mode. They also bear different power ratings. And some varieties are more loved than others; for instance, depletion-mode, N-channel power MOSFETs are comparatively scarce. [DeepSOIC] was trying to find one before he decided to make his own by hacking a …read more

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Honey, They Shrunk the Transistor

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Silicon transistors keep shrinking (current state of the art is about 20 nanometers). However–in theory–once the gate goes to 5 nanometers, the electrons tunnel through the channel making it impossible to turn the transistor off. Berkeley researchers have used a different material to produce a transistor with a 1-nanometer gate. For point of reference, a human hair is about 50,000 nanometers thick.

The secret is to switch away from silicon in favor of another semiconductor. The team’s choice? Molybdenum disulfide. Never heard of it? You can buy it at any auto parts store since it is a common lubricant. Electrons …read more

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