Now This is a Maker’s PCB Shaker

Anyone who has ever etched their own PCB knows that the waiting is the hardest part. Dissolving copper in ferric chloride takes time, much like developing a Polaroid picture. And although you really should not shake a fresh Polaroid to speed up development, the PCB etching process thrives on agitation. …read more

Continue reading Now This is a Maker’s PCB Shaker

Print A Drill Press For Your Printed Circuit Boards

If you make printed circuit boards the old fashioned way by etching them yourself, you may need to drill a lot of holes; even surface-mount converts still need header pins on occasion. But, drilling these holes by hand often leads to broken drill bits, which always seems to happen with …read more

Continue reading Print A Drill Press For Your Printed Circuit Boards

Custom PCB Revives a Vintage Tree Stand

After 56 years, [Jeff Cotten]’s rotating Christmas tree stand had decided enough was enough. While its sturdy cast aluminum frame was ready for another half-century of merriment, the internal mechanism that sent power up through the rotating base had failed and started tripping the circuit breaker. The problem itself seemed easy enough to fix, but the nearly 60 year old failed component was naturally unobtanium.

But with the help of his local makerspace, he was able to manufacture a replacement. It’s not exactly the same as the original part, and he may not get another 56 years out of it, …read more

Continue reading Custom PCB Revives a Vintage Tree Stand

Wearable Foxhunt Transmitter for Conventions

Amateur radio operator [KE4FOX] wanted to build his own 2M fox hunt transmitter for use at conventions. It would be contained in a 1020 Pelican micro case and attached to a person who would walk around transmitting a signal, leaving the hams to track down the fox. The project uses a DRA818 VHF/UHF transceiver plugged into a low-pass filter combined with a hardware DTMF decoder, all controlled by an ATmega328P and powered by a 11.2 mAh battery.

[KE4FOX] also etched his own PCB, using the PCB toner transfer method, folding a sheet of transfer paper around the board to align …read more

Continue reading Wearable Foxhunt Transmitter for Conventions

Ask Hackaday: What’s Your Etchant?

Although the typical cliché for a mad scientist usually involves Bunsen burners, beakers, and retorts, most of us (with some exceptions, of course) aren’t really chemists. However, there are some electronic endeavors that require a bit of knowledge about chemistry or related fields like metallurgy. No place is this more apparent than producing your own PCBs. Unless you use a mill, you are probably using a chemical bath of some sort to strip copper from your boards.

The standard go-to solution is ferric chloride. It isn’t too tricky to use, but it does work better hot and with aeration, although …read more

Continue reading Ask Hackaday: What’s Your Etchant?

Vacuum Exposure Unit Gives Better PCB Etching Results

PCB etching seems to be a subject that sharply divides our community into those who are experts in it and etch themselves every PCB they use, and those who have significant quantities of ferric chloride stained clothing in their past and for whom the advent of cheap commercial PCB manufacture and CNC milled PCB prototyping have been the best thing since sliced bread.

Your likely success when etching your own boards is most dependent on the quality of your preparation and your equipment. If you began your PCB career with etch-resist transfers and a permanent marker with a Tupperware tub …read more

Continue reading Vacuum Exposure Unit Gives Better PCB Etching Results

Etching PCBs With A 3D Printer

With the coming of very cheap blue laser diodes, PCB fabrication has become increasingly interesting. Instead of making a photoresist, placing it over a piece of pre-sensitized copper clad board, and putting the whole assemblage under a blacklight, it’s possible to put a photomask on a board with a tiny bit of very blue light. All you need is a CNC machine. A 3D printer can be a very precise CNC machine, and when you combine these two ideas together, you can make printed circuit boards with an Ultimaker.

[Geggo] had the idea of attaching a blue laser diode to …read more

Continue reading Etching PCBs With A 3D Printer