Category Archives: mill

PCB Production on the Sienci Mill One

Posted on by

A complete start to finish electronics prototyping workshop is nirvana for many of us: being able to go from design on the computer to real hardware without having to get up from your rolling chair. The falling prices of 3D printers have helped make at least part of this a reality: $200 USD is enough to get you a printer that can churn out decent looking enclosures. But there’s more to producing your own hardware than creating slick looking project boxes; at some point you’ll need to put some electronics in there.

For [Chuck Hellebuyck] at least, the last piece …read more

Continue reading PCB Production on the Sienci Mill One→

Guide: Why Etch a PCB When You Can Mill?

Posted on by

I recall the point I started taking electronics seriously, although excited, a sense of dread followed upon the thought of facing the two main obstacles faced by hobbyists and even professionals: Fabricating you own PCB’s and fiddling with the ever decreasing surface mount footprints. Any resistance to the latter proves futile, expensive, and frankly a bit silly in retrospect. Cheap SMD tools have made it extremely easy to store, place, and solder all things SMD.

Once you’ve restricted all your hobbyist designs/experiments to SMD, how do you go about producing the PCBs needed for prototyping? Personally, I dread the thought …read more

Continue reading Guide: Why Etch a PCB When You Can Mill?→

CNC Milling is More Manual Than You Think

Posted on by

I was in Pasadena CA for the Hackaday Superconference, and got to spend some quality time at the Supplyframe Design Lab. Resident Engineer Dan Hienzsch said I could have a few hours, and asked me what I wanted to make. The constraints were that it had to be small enough to fit into checked luggage, but had to be cool enough to warrant taking up Dan’s time, with bonus points for me learning some new skills. I have a decent wood shop at home, and while my 3D printer farm isn’t as pro as the Design Lab’s, I know the …read more

Continue reading CNC Milling is More Manual Than You Think→

Home Built PCB Mill Reportedly Doesn’t Suck

Posted on by

It’s 2017, and getting a PCB professionally made is cheaper and easier than ever. However, unless you’re lucky enough to be in Shenzhen, you might find it difficult to get them quickly, due to the vagaries of international shipping. Whether you want to iterate quickly on designs, or just have the convenience of speed, it can be useful to be able to make your own PCBs at home. [Timo Bernschein] had just such a desire and set about building a PCB mill that doesn’t suck.

It might sound obvious, but it bears thinking about — if you know you’re …read more

Continue reading Home Built PCB Mill Reportedly Doesn’t Suck→

Restoring a Strange Milling Machine from Craigslist

Posted on by

[diyVT] found a real white elephant in this milling machine from Craigslist. It cost him only $200, cheap for a small mill, so it was worth the gamble. We’re not sure what to call this — it’s not exactly a gantry mill, not a horizontal mill, and definitely not a knee mill. The tag says V-Mill, made by either Pierce West or Tree Tool and Die Works, depending on which ID plate you read. The Tree has a three-phase motor, but it came with a phase converter, so it should be good to run on single phase 220 volt household …read more

Continue reading Restoring a Strange Milling Machine from Craigslist→

Making an Inexpensive DRO

Posted on by

[Andrew] wanted a digital readout (DRO) for his mini lathe and mini mill, but found that buying even one DRO cost as much as either of his machines. The solution? You guessed it, he built his own for cheap, using inexpensive digital calipers purchased off eBay.

The DRO he created features a touch screen with a menu system running on an LPCXpresso, while smaller OLED screens serve as labels for the 7-segment displays to the right. The DRO switches back and forth between the lathe and mill, and while the software isn’t done, [Andrew] hopes to be able to transfer …read more

Continue reading Making an Inexpensive DRO→

Hackaday Prize Entry: A CNC Mill Without The C

Posted on by

It’s a staple of home CNC construction, the 3D mill built on the bench from available parts. Be the on a tubular, plywood, or extruded aluminum frame, we’ve seen an astonishing array of mills of varying levels of capability.

The norm for such a mill is to have a computer controlling it. Give it a CAD file, perform the software magic, press button, receive finished object (Or so the theory goes). It’s a surprise then to see a mill in which the input doesn’t come from a CAD file, instead all control is done by hand through the medium of …read more

Continue reading Hackaday Prize Entry: A CNC Mill Without The C→

The Elements Converge for ±.002 in Tolerance

Posted on by

What can be accomplished with just a torch and compressed air? We can think of many things, but bringing a 17-foot-long marine shaft into ±.002 in tolerance was not on our list.

Heat straightening (PDF) utilizes an oxy-acetylene flame that is used to quickly heat a small section of a workpiece. As the metal cools, it contracts more than it expanded when heated, resulting in a changed volume. With skill, any distortions on a shaft can theoretically be straightened out with enough time (and oxy-acetylene). Heat straightening is commonly applied to steel but works on nickel, copper, brass and aluminum …read more

Continue reading The Elements Converge for ±.002 in Tolerance→

Video Series Shows Custom Machined Fly Reel

Posted on by

For those of us who can’t get enough vicarious machining, YouTube is becoming a gold mine. Intricate timepieces, gigantic pump shafts, and more and better machine tools are all projects that seem to pop up in our feed regularly.

With all that to choose from, can a series on building a fly fishing reel actually prove interesting? We think so, and if you enjoyed [Clickspring]’s recently completed pedestal clock, you might just get a kick out of what’s cooking in [JH Reels]’ shop. Comparing any machining videos to [Clickspring]’s probably isn’t very fair, but even with a high bar to …read more

Continue reading Video Series Shows Custom Machined Fly Reel→

Add Broken Tool Detection to Your CNC Mill

Posted on by

A tool breaking in the midst of a CNC machining operation is always a disaster. Not only do you have a broken tool (no small expense), but if the program continues to run there is a good chance it’ll end up ruining your part too. In particularly bad cases, it’s even possible to for this to damage the machine itself. However, if the breakage is detected soon enough, the program can be stopped in time to salvage the part and avoid damage to your machine.

Many new machining centers have the ability to automatically detect tool breaks, but this is …read more

Continue reading Add Broken Tool Detection to Your CNC Mill→