Hackaday Podcast 056: Cat of 9 Heads, Robot Squats, PhD in ESP32, and Did You Hear About Sonos?

Hackaday editors Elliot Williams and Mike Szczys gab on great hacks of the past week. Did you hear that there’s a new rev of the Pi 4 out there? We just heard… but apparently it’s release into the wild was months ago. Fans of the ESP8266 are going to love …read more

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Lessons in Li-Ion Safety

If you came here from an internet search because your battery just blew up and you don’t know how to put out the fire, then use a regular fire extinguisher if it’s plugged in to an outlet, or a fire extinguisher or water if it is not plugged in. Get …read more

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Better Battery Management Through Chemistry

The lead-acid rechargeable battery is a not-quite-modern marvel. Super reliable and easy to use, charging it is just a matter of applying a fixed voltage to it and waiting a while; eventually the battery is charged and stays topped off, and that’s it. Their ease is countered by their size, …read more

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Lithium Jump Starter Disassembly Is Revealing

High-capacity lithium batteries tend to make everything in life better. No longer must you interact with your fellow human beings if your car battery goes flat in the carpark. You can jump the car yourself, with a compact device that fits in your glovebox. [Big Clive] decided to pull one …read more

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Fail of the Week: How Not to Electric Vehicle

If you ever doubt the potential for catastrophe that mucking about with electric vehicles can present, check out the video below. It shows what can happen to a couple of Tesla battery modules when due regard to safety precautions isn’t paid.

The video comes to us by way of [Rich], a gearhead with a thing for Teslas. He clearly knows his way around the EV world, having rebuilt a flood-soaked Tesla, and aspires to open an EV repair shop. The disaster stems from a novelty vehicle he and friend [Lee] bought as a side project. The car was apparently once …read more

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New Lithium Battery Technology Takes Guts

Researchers have built a prototype lithium-sulphur battery that — when perfected — could have up to five times the energy density of current lithium-ion devices. Researchers in the UK and China drew inspiration from intestines to overcome problems in the battery construction.

In your intestine, small hair-like structures called villi increase the surface area that your body uses to absorb nutrients from food. In the new lithium-sulphur battery, researchers used tiny zinc oxide wires to form a layer of material with a villi-like structure. These villi cover one electrode and can trap fragments of the active material when they break …read more

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Tour de Force Battery Hacking

Lithium-Ion batteries are finicky little beasts. They can’t be overcharged, overdischarged, overheated, or even looked at funny without bursting into flames. Inside any laptop battery pack, a battery charge controller keeps watch over all the little cells, and prevents them from getting damaged.

Of course, any “smart” device will sometimes make the wrong choices, and then it’s up to us to dig inside its brains and fix it. When [Viktor] got a perfectly good battery pack with a controller that refused to charge the batteries, he started off on what would become an epic journey into battery controllers, and the …read more

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