Building Set Limitations Make for Z-Height Follies

I’m working on a small CNC mill that uses a robotics building set as a starting point. I don’t know what to expect from the process. Maybe the connections will be too wobbly for the machine to be anything but a curiosity. Maybe I’ll be able to do pen plotting and balsa carving but nothing tougher than that. My goal is to have it carve PCBs, but what ultimately is important is that I have a tool whose awesomeness justifies the expense I’ve put into the project.

So far the process has been fun and interesting. But recently the Z-axis …read more

Continue reading Building Set Limitations Make for Z-Height Follies

Moving Microns with a High Precision Linear Stage

As anyone who has experimented with their own home-made CNC machinery will tell you, precision isn’t cheap. You can assemble a gantry mill using off-the-shelf threading and kitchen drawer slides. But it’s a safe assumption that if you put the tool at a particular position it won’t be quite at the same position next time you return. But if you take your budget from dirt cheap to reasonably priced you can do much better. [Adam Bender] designs high-precision automation systems for a living, so when he needed a precision linear stage for a personal project he achieved micron level accuracy …read more

Continue reading Moving Microns with a High Precision Linear Stage

Mastering Ball Screws

Most inexpensive 3D printers use a type of lead screw to move some part of the printer in the vertical direction. A motor turns a threaded rod and that causes a nut to go up or down. The printer part rides on the nut. This works well, but it is slower than other drive mechanisms (which is why you don’t often see them on the horizontal parts of a printer). Some cheap printers use common threaded rod, which is convenient, but prone to bad behavior since the rods are not always straight, the threads are subject to backlash, and the …read more

Continue reading Mastering Ball Screws