Building Set Limitations Make for Z-Height Follies

I’m working on a small CNC mill that uses a robotics building set as a starting point. I don’t know what to expect from the process. Maybe the connections will be too wobbly for the machine to be anything but a curiosity. Maybe I’ll be able to do pen plotting and balsa carving but nothing tougher than that. My goal is to have it carve PCBs, but what ultimately is important is that I have a tool whose awesomeness justifies the expense I’ve put into the project.

So far the process has been fun and interesting. But recently the Z-axis …read more

Continue reading Building Set Limitations Make for Z-Height Follies

CNC Mill out of a Building Set

I have some aluminum building-set parts on hand and just got a second rotary tool, so I thought I’d try my hand at making a light-duty CNC mill—maybe carve up some cheap pine or make circuit boards. This post explores some of the early decisions I’m facing as I begin the project.

Of primary importance is the basic format of the mill’s chassis. Gantry configuration or put everything in a box of girders? How will the axes move–belts or racks? How will the Z-axis work, the assembly that lowers the tool onto the material? Finally, once the chassis is complete, …read more

Continue reading CNC Mill out of a Building Set