Epoxy Fix For A Combusted PCB

When the Magic Smoke is released, chances are pretty good that you’ve got some component-level diagnosis to do. It’s usually not that hard to find the faulty part, charred and crusty as it likely appears. In that case, some snips, a new non-crusty part, and a little solder are usually enough to get you back in business.

But what if the smoke came not from a component but from the PCB itself? [Happymacer] chanced upon this sorry situation in a power supply for an electric gate opener. Basking in the Australian sunshine for a few years, the opener started acting …read more

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JB Weld – Strong Enough To Repair a Connecting Rod?

JB Weld is a particularly popular brand of epoxy, and features in many legends. “My cousin’s neighbour’s dog trainer’s grandpa once repaired a Sherman tank barrel in France with that stuff!” they’ll say. Thankfully, with the advent of new media, there’s a wealth of content out there of people putting these wild and interesting claims to the test. As the venerable Grace Hopper once said, “One accurate measurement is worth a thousand expert opinions“, so it’s great to see these experiments happening.

[Project Farm] is one of them, this time attempting to repair a connecting rod …read more

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A Slightly Scientific Examination Of Epoxies

Two-part epoxy is one of those must-have items in your toolbox, albeit kept in a ziploc bag to keep all that goo off the rest of your tools. It’s a glue with a million uses, but which brand is best? Should you keep some cheap five-minute epoxy around, or should you splurge for the fancy, long-setting JB Weld. It’s not a perfect analysis, but at least [Project Farm] has done the experiment. This is a test of which two-part epoxy you can find at your local home supply store is strongest.

The epoxies tested include Gorilla epoxy, Devcon Plastic Steel, …read more

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Fridge Compressor to 2-Stroke Engine: JB Weld for the Win

We like this one because it has a real Junkyard Wars feel to it: turning a cast-off fridge compressor into a two-stroke internal combustion engine. [Makerj101] is doing this with tooling no more complicated than a hacksaw and a hand drill. And JB Weld — lots and lots of JB Weld.

[Makerj101]’s video series takes us through his entire conversion process. Despite the outward similarity between compressors and engines, there are enough crucial differences to make the conversion challenging. A scheme for controlling intake and exhaust had to be implemented, the crankcase needed to be sealed, and a cylinder head …read more

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Casting Cylinder Heads Out Of JB Weld

Like friendship, JB Weld is magic. Rumors persist of shade tree mechanics in the Yukon repairing cracked engine blocks with JB Weld, and last month this theory was proved correct. [Project Farm] over on YouTube took a grinder to the head of a lawnmower engine, filled the gouge with JB Weld, and ran the engine for twenty minutes.

However, as with anything mechanical that doesn’t have a foul-mouthed Canadian in it, arguments ensued. ‘This was not a true test of JB Weld repairing a cracked engine block’, claimed Internet commenters, ‘I won’t even watch the video because the idea alone …read more

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JB Weld Fixes Cracked Cylinder Heads

There are persistent rumors that the main ingredient in JB Weld is magic. This two-part epoxy that you would normally find on a shelf next to your basic 5-minute epoxy, Titebond, various cyanoacrylates, and Gorilla glue is somehow different. Stories of ‘some guy’ in the Yukon using JB Weld on a cracked engine block abound. These stories are of course met with skepticism.

Now, finally, we have evidence you can use JB Weld to fix an engine. [Project Farm] over on YouTube gave it the ultimate test: he took the cylinder head off a lawnmower, took a grinder to …read more

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