Well-Loved Toy Turned Into Robotic Glockenspiel

If there’s a happier word ever imported into the English language than “Glockenspiel”, we’re not sure what it is. And controlling said instrument with a bunch of servos and an Arduino makes us just as happy.

When [Leon van den Beukel] found a toy glockenspiel in a thrift store, he knew what had to be done – Arduinofy it. His first attempt was a single hammer on a pair of gimballed servos, which worked except for the poor sound quality coming from the well-loved toy. The fact that only one note at a time was possible was probably the inspiration …read more

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UnMaker 2.0 Is Wile E Coyote’s Dead Blow Hammer

Hammers! They’re good for knocking in nails, breaking things apart, and generally smashing up the joint, if you’re in such a mood. Typically, they’re made of iron or steel and come in a variety of sizes depending on the purpose — from tiny chipping hammers for delicate sculpture work, to the heavy-duty sledge for tearing through building materials. But what if you built your own comically large mallet? Enter UnMaker 2.0.

Basically, it’s a really big hammer. It’s vaguely reminiscent of a dead blow type design, in that it consists of a moderately shock-absorbing outer shell filled with heavier material. …read more

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Blacksmith’s Junkyard Power Hammer Packs a Punch

Any way you look at it, blacksmithing is a punishing trade. Heavy tools, a red-hot forge, flying sparks, and searing metal all exact a toll on the smith’s body unless precautions are taken. After proper safety equipment and good training, a blacksmith may want to invest is power hammer to replace at least some of the heavy hammer work needed to shape hot metal.

Power hammers aren’t cheap, though, which is why [70kirkster] built one from an old engine block. You’ve got to admire the junkyard feel of this thing; it’s almost nothing but scrap. The engine block is a …read more

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Good in a Pinch: The Physics of Crimped Connections

I had a friend who was an electronics assembly tech for a big defense contractor. He was a production floor guy who had a chip on his shoulder for the engineers with their fancy book-learnin’ who couldn’t figure out the simplest problems. He claimed that one assembly wasn’t passing QC and a bunch of the guys in ties couldn’t figure it out. He sidled up to assess the situation and delivered his two-word diagnosis: “Bad crimp.” The dodgy connector was re-worked and the assembly passed, much to the chagrin of the guys in the short-sleeved shirts.

Aside from the object …read more

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Review: Hammer-Installed Solderless Raspberry Pi Pin Headers

A few days ago we reported on a new product for owners of the Raspberry Pi Zero, a set of solderless header pins that had a novel installation method involving a hammer. We were skeptical that they would provide a good contact, and preferred to stick with the tried-and-trusted soldered pins. It seems a lot of you agreed, and the comments section of the post became a little boisterous. Pimoroni, the originator of the product, came in for a lot of flak, with which to give them their due they engaged with good humor.

It’s obvious this was a controversial …read more

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Give Your Raspberry Pi A Good Hammering

One of the features of the Raspberry Pi Zero is that it arrives with no GPIO header pins installed. The missing pins reduce the price of the little computer, as well as its shipping volume. A task facing most new Pi Zero owners has therefore been to solder a set of pins into the holes, and indeed many suppliers will sell you the pins alongside your new Zero.

The British Pi accessories supplier Pimoroni think they may have a solution to this problem, with a set of solderless pins that the user is expected to fit by tapping both pins …read more

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A Machine Shop in A Toolbox: Just Add Time

You don’t need any fancy tools. A CNC machine is nice. A 3D printer can help. Laser cutters are just great. However, when it comes to actually making something, none of this is exactly necessary. With a basic set of hand tools and a few simple power tools, most of which can be picked up for a pittance, many things of surprising complexity, precision, and quality can be made.

A while back I was working on a ring light for my 3D printer. I already had a collection of LEDs, as all hackers are weak for a five-dollar assortment box. …read more

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Fail Of The Week: My 3D Printer Upgrade

After years of cutting my hands on the exposed threads of my Prusa Mendel i2, it was time for a long overdue upgrade. I didn’t want to just buy a new printer because it’s no fun. So, I decided to buy a new frame for my printer. I settled on the P3Steel, a laser cut steel version of the Prusa i3. It doesn’t suffer from the potential squaring problems of the vanilla i3 and the steel makes it less wobbly than the acrylic or wood framed printers of similar designs.

I expected a huge increase in reliability and print quality …read more

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