Failed 3D Print Saved with Manual Coding

Toast falls face down. Your car always breaks after the warranty period. A 3D print only fails after it is has been printing for 12 hours. Those things might not always be true, but they are true often enough. Another pessimistic adage is “no good deed goes unpunished.” [Shippey123] did a good deed. He agreed to make a 3D printed mask for his friend to give as a gift. It was his first print he attempted for someone else after about four months’ experience printing at all. After 20 hours of printing, he noticed the head was moving around in …read more

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Neat 3D Printer Hack Makes Printing Multiples Possible

One of the promises of 3D printing is that you can mass produce objects at home, printing out multiple copies of whatever you want. Unfortunately, the reality is a bit different: once you have printed something out, you usually need to remove it manually from the print bed. Unless you are [Replayreb], that is: he’s come up with a neat hack to remove a print from the print bed by using a custom bit of G-code to move the print head to knock the print off, into a waiting box.

[Replayreb] came up with the idea because he sells Lightsabre …read more

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3D Printer Time Lapse Videos Ditch the Blur

Most time-lapse videos of 3D prints show a steadily growing print with a crazy blur of machine movement everywhere else. This is because an image is captured at a regular time interval, regardless of what’s physically going on with the machine. But what if images were captured at consistent machine positions instead? [FormerLurker]’s Octolapse plugin for OctoPrint came out of beta recently and does exactly that, and the results are striking. Because OctoPrint knows where a 3D printer’s print head is at all times, it’s possible for a plugin to use this information to create time-lapse videos where the print …read more

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Guide: Why Etch a PCB When You Can Mill?

I recall the point I started taking electronics seriously, although excited, a sense of dread followed upon the thought of facing the two main obstacles faced by hobbyists and even professionals: Fabricating you own PCB’s and fiddling with the ever decreasing surface mount footprints. Any resistance to the latter proves futile, expensive, and frankly a bit silly in retrospect. Cheap SMD tools have made it extremely easy to store, place, and solder all things SMD.

Once you’ve restricted all your hobbyist designs/experiments to SMD, how do you go about producing the PCBs needed for prototyping? Personally, I dread the thought …read more

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We Can Now 3D Print Slinkys

A mark of a good 3D print — and a good 3D printer — is interlayer adhesion. If the layers of a 3D print are too far apart, you get a weak print that doesn’t look good. This print has no interlayer adhesion. It’s a 3D printed Slinky, the kind that rolls down stairs, alone or in pairs, and makes a slinkity sound. Conventional wisdom says you can’t print a Slinky, but that didn’t stop [mpclauser] from trying and succeeding.

This Slinky model was made using a few lines of JavaScript that output a Gcode file. There is no .STL …read more

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We Can Now 3D Print Slinkys

A mark of a good 3D print — and a good 3D printer — is interlayer adhesion. If the layers of a 3D print are too far apart, you get a weak print that doesn’t look good. This print has no interlayer adhesion. It’s a 3D printed Slinky, the kind that rolls down stairs, alone or in pairs, and makes a slinkity sound. Conventional wisdom says you can’t print a Slinky, but that didn’t stop [mpclauser] from trying and succeeding.

This Slinky model was made using a few lines of JavaScript that output a Gcode file. There is no .STL …read more

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DIY 3D Slicer is a Dynamo

We all know that hacker that won’t use a regular compiler. If he’s not using assembly language, he uses a compiler he wrote. If you don’t know him, maybe it is you! If you really don’t know one, then meet these two. [Nathan Fuller] and [Andy Baldwin] want to encourage you to write your own 3D slicer.

Their post is very detailed and uses Autodesk Dynamo as a graphical programming language. However, the details aren’t really specific to Dynamo. It is like a compiler. You sort of know what it must be doing, but until you’ve seen one taken apart, …read more

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DIY 3D Slicer is a Dynamo

We all know that hacker that won’t use a regular compiler. If he’s not using assembly language, he uses a compiler he wrote. If you don’t know him, maybe it is you! If you really don’t know one, then meet these two. [Nathan Fuller] and [Andy Baldwin] want to encourage you to write your own 3D slicer.

Their post is very detailed and uses Autodesk Dynamo as a graphical programming language. However, the details aren’t really specific to Dynamo. It is like a compiler. You sort of know what it must be doing, but until you’ve seen one taken apart, …read more

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Zeroing CNC Mills With OpenCV

For [Jay] and [Ricardo]’s final project for [Dr. Bruce Land]’s ECE4760 course at Cornell, they tackled a problem that is the bane of all machinists. Their project finds the XY zero of a part in a CNC machine using computer vision, vastly reducing the time it take to set up a workpiece and giving us yet another reason to water down the phrase ‘Internet of Things’ by calling this the Internet of CNC Machines.

For the hardware, [Jay] and [Ricardo] used a PIC32 to interface with an Arducam module, a WiFi module, and an inductive sensor for measuring the distance …read more

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3D Printering: Non-Planar Layer FDM

Non-planar layer Fused Deposition Modeling (FDM) is any form of fused deposition modeling where the 3D printed layers aren’t flat or of uniform thickness. For example, if you’re using mesh bed leveling on your 3D printer, you are already using non-planar layer FDM. But why stop at compensating for curved build plates? Non-planar layer FDM has more applications and there are quite a few projects out there exploring the possibilities. In this article, we are going to have a look at what the trick yields for us.

Smooth, Curved Surfaces

Non-planar-layer FDM allows for smooth, curved surfaces, which otherwise would …read more

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