Category Archives: filament

Making Prints More Resilient With Fibre-Filled Filament

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For all that we love 3D printers, sometimes the final print doesn’t turn out as durable as we might want it to be.

Aiming to mimic the properties of natural structures such as wood, bone, and shells, a research team lead by [Jennifer A. Lewis] at Harvard John A. Paulson School of Engineering and Applied Sciences’ Lewis Lab have developed a new combined filament and printing technique which they call rotational 3D printing.

Minuscule fibres are mixed in with the epoxy filament and their controlled orientation within the print can reinforce the overall structure or specific points that will undergo …read more

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Printing Without Supports!

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If print supports have ever caused you grief, know that there’s an alternate printing method in the works. First: get yourself a vat of industrial gel in which to print.

Rapid Liquid Printing(RLP) is being developed in collaboration by Michigan-based company [Steelcase] and [Skylar Tibbits’] Self Assembly Lab at MIT. RLP is touting advantages over traditional 3D printing technology such as reduced print times, a higher quality print, and enabling larger scale prints — all without supports!

Working with rubber, plastic, or foam, the printing material is injected by nozzle into a basin of industrial gel. That gel suspends the …read more

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The Internet of Non-Electronic Things

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The bill of materials for even the simplest IoT project is likely to include some kind of microcontroller with some kind of wireless module. But could the BOM for a useful IoT thing someday list only a single item? Quite possibly, if these electronics-less 3D-printed IoT devices are any indication.

While you may think that the silicon-free devices described in a paper (PDF link) by University of Washington students [Vikram Iyer] and [Justin Chan] stand no chance of getting online, they’ve actually built an array of useful IoT things, including an Amazon Dash-like button. The key to their system is …read more

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3D Prints and Food

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We recently ran a post about a cute little 3D printed elephant that could dispense booze. The design didn’t actually have the plastic touching the liquid — there was a silicone tube carrying the shots. However, it did spark a conversation at the secret Hackaday bunker about how safe it is to use 3D printed objects for food. In particular, when I say 3D printing, I’m talking fused deposition modeling. Yes, there are other technologies, but most of us are printing using filament laid out in layers with a hot nozzle.

There’s a common idea that ABS is bad in …read more

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Mini Spool System for 3D Printing Pen Tidies Things Up

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3D printing pens may be toys to some, but they can be genuinely useful tools to repair 3D prints, rescue a support structure, or weld together different pieces. However, [BManx2000] found that the way the filament simply sticks out of the back of a 3D printing pen like a bizarre tailfeather was troublesome.

The solution? A Mini Spool System for 3D Printing Pens, with which you can use your 3D printing pen to weld together the parts after printing them. The unit holds 1.75mm filament coiled under its own tension in a tidy package that doesn’t interfere with feeding. Since …read more

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Mini Spool System for 3D Printing Pen Tidies Things Up

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3D printing pens may be toys to some, but they can be genuinely useful tools to repair 3D prints, rescue a support structure, or weld together different pieces. However, [BManx2000] found that the way the filament simply sticks out of the back of a 3D printing pen like a bizarre tailfeather was troublesome.

The solution? A Mini Spool System for 3D Printing Pens, with which you can use your 3D printing pen to weld together the parts after printing them. The unit holds 1.75mm filament coiled under its own tension in a tidy package that doesn’t interfere with feeding. Since …read more

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Filaween 2.0 is Go

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[Thomas Sanladerer] is at it again: testing all of the 3D-printer filaments that are fit to print (with). And this year, he’s got a new and improved testing methodology — video embedded below. And have a search for “filaween2” to see what he’s reviewed so far. There’s some sexy filaments in there.

We really love the brand-new impact strength test, where a hammer is swung on a pivot (3D printed, natch), breaks through the part under test, and swings back up to a measurable height. The difference in swing height reflects the amount of energy required to break the test …read more

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Worried About Running Out Of Filament Mid-Print? Join It!

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If you’ve ever cringed over throwing away any printer filament you know wouldn’t cover your next small part — let alone an overnight print — you may appreciate [starlino]’s method for joining two spools of filament together.

While there are other methods to track how much filament you’re using, this method removes some of the guesswork. First, snip the ends of the filament on a diagonal — as close to the same angle as possible. Cover both ends with shrink wrap tubing — 2mm tubing for 1.75mm filament for example — ensuring that the two ends overlap inside the wrap. …read more

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Improving Mister Screamer; an 80 Decibel Filament Alarm

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I created a prototype 3D printer filament alarm that worked, but the process also brought some new problems and issues to the surface that I hadn’t foreseen when I first started. Today I’m going to dive further into the prototyping process to gain some insight on designing for a well-specified problem. What I came up with is an easy to build pendant that passively hangs from the filament and alerts you if anything about that changes.

I began with a need to know when my 3D printer was out of filament, so that I could drop whatever I was doing …read more

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MRRF 17: Lulzbot and IC3D Release Line Of Open Source Filament

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Today at the Midwest RepRap Festival, Lulzbot and IC3D announced the creation of an Open Source filament.

While the RepRap project is the best example we have for what can be done with Open Source hardware, the stuff that makes 3D printers work – filament, motors, and to some extent the electronics – are tied up in trade secrets and proprietary processes. As you would expect from most industrial processes, there is an art and a science to making filament and now these secrets will be revealed.

IC3D Printers is a manufacturer of filament based in Ohio. This weekend at …read more

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