Run the Math, or Try it Out?

I was reading Joshua Vasquez’s marvelous piece on the capstan equation this week. It’s a short, practical introduction to a single equation that, unless you’re doing something very strange, covers everything you need to know about friction when designing something …read more

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Death of the Serial Squid: When do you Give Up?

While searching for a connector recently, I revisited an old project of mine called the Serial Squid. This was to have been my first open-source hardware design. After completing the entire design, PCB, BOM, and preparing for a crowd-funded campaign, I eventually gave up for reasons discussed below, I’ve always …read more

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Diaphragm Air Engine

One of the tricky parts of engineering in the physical world is making machines work with the available resources and manufacturing technologies. [Tom Stanton] has designed and made a couple of air-powered 3D printed engines but always struggled with the problem of air leaking past the 3D-printed pistons. Instead of …read more

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Simple Tips For Better 3D-Printed Enclosures

3D printing can be great for making enclosures, and following some simple guidelines can help the whole process go much smoother. 3D Hubs has an article on designing printed enclosures that has clear steps and tips to get enclosures coming out right the first time. 3D Hubs offers 3D printing …read more

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Get Over Your Fears

Some projects are just too complex, that’s for sure. But I’d be willing to bet that some things you think are too difficult actually aren’t, and it may be that all you need to get over your personal hurdle is a good demonstration. Here come three cases in point. …read more

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Current Sensor Makes Intriguing Use of Concrete

Getting a product to market isn’t all about making sure that the product does what it’s supposed to. Granted, most of us will spend most of our time focusing on the functionality of our projects and less on the form, fit, or finish of the final product, especially for one-off …read more

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Mirror, Mirror, on Your Cam, Show Us What You’ve Drawn by Hand

Working and learning from home may be the new norm, and if IKEA shelves are any indication, folks are tricking out their home office with furniture, gadgets, and squishy chairs. While teleconferencing has proven to be an invaluable tool, paper documents aren’t going down with out a fight.

Unfortunately dedicated …read more

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The Egg-laying Wool-Milk Pig

Last week, I wrote about two recent projects of mine that serve as cautionary tales in keeping projects simple — you probably can’t simplify everything, so it’s worth the time to find out which simplifications have the most bang for the buck. This week, I’d like to share a …read more

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