A Elegant Modular Enclosure System For The Raspberry Pi 4

[NODE] has been experimenting with Raspberry Pi servers and mini computers for a long time, and knows all too well how the wiring can quickly turn into a rat’s nest. His latest creation is  the Mini Server version 3, a modular enclosure system for the Raspberry Pi 4, is designed …read more

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An Open Source Toolbox for Studying the Earth

Fully understanding the planet’s complex ecosystem takes data, and lots of it. Unfortunately, the ability to collect detailed environmental data on a large scale with any sort of accuracy has traditionally been something that only the government or well-funded institutions have been capable of. Building and deploying the sensors necessary …read more

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Building An Artisanal Tape Measure

Some tools are so common, so basic, that we take them for granted. A perfect example is the lowly tape measure. We’ve probably all got a few of these kicking around the lab, and they aren’t exactly the kind of thing you give a lot of thought to when you’re …read more

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Printed It: Custom Enclosure Generator

You’ve written your firmware code, etched your own PCB, and now it’s time to put that awesome new project of yours into an enclosure. Unfortunately, all you have is a generic Radio Shack project box that you picked up when they were clearing out their inventory. If you put your project in that, it’ll have all the style and grace of a kid wearing hand-me-down clothes. Your project deserves a tailor-made enclosure, but the prices and lead time on custom plastic enclosures are prohibitive for one-off projects.

In Ye Olde Olden Days, the next step might have been to start …read more

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Exquisitely Crafted Nixie Tube Weatherclock

The Weatherclock is more than just a clock sporting Nixie tubes and neon lamps. There is even more to it than the wonderful workmanship and the big, beautiful pictures in the build log. [Bradley]’s Weatherclock is not only internet-connected, it automatically looks up local weather and sets the backlights of the numbers to reflect current weather conditions. For example, green for roughly room temperature, blue for cold, red for warm, flashing blue for rain, flashing white for lightning, scrolling white for fog and ice, and so on.

The enclosure is custom-made and the sockets for the tubes are seated in …read more

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Need an enclosure? Try Scrap Wood with Toner Transfer Labels

This utilitarian-looking device takes an unusual approach to a problem that many projects face: enclosures. [Jan Mrázek] created a device he calls the Morse Thing for a special night’s event and used what appears to be a humble two-by-four plank for the enclosure. The device is a simple puzzle using Morse code and was intended to be mounted to a railing, so [Jan] milled out the necessary spaces and holes for the LCD and buttons then applied labels directly to the wood via toner transfer – a method commonly used for making PCBs but also useful to create clean, sharp …read more

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Tools of the Trade – Injection Molding

Having finished the Tools of the Trade series on circuit board assembly, let’s look at some of the common methods for doing enclosures. First, and possibly the most common, is injection molding. This is the process of taking hot plastic, squirting it through a small hole and into a cavity, letting it cool, and then removing the hardened plastic formed in the shape of the cavity.

The machine itself has three major parts; the hopper, the screw, and the mold. The hopper is where the plastic pellets are dumped in. These pellets are tiny flecks of plastic, and if the …read more

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