Category Archives: CAD

How To Reverse Engineer Mechanical Designs for 3D Modeling

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If you’re interested in 3D printing or CNC milling — or really any kind of fabrication — then duplicating or interfacing with an existing part is probably on your to-do list. The ability to print replacement parts when something breaks is often one of the top selling points of 3D printing. Want some proof? Just take a look at what people made for our Repairs You Can Print contest.

Of course, to do that you need to be able to make an accurate 3D model of the replacement part. That’s fairly straightforward if the part has simple geometry made up …read more

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Gamecube Dock For Switch Mods Nintendo with More Nintendo

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[Dorison Hugo] let us know about a project he just completed that not only mods Nintendo with more Nintendo, but highlights some of the challenges that come from having to work with and around existing hardware. The project is a Gamecube Dock for the Nintendo Switch, complete with working Gamecube controller ports. It looks like a Gamecube with a big slice out of it, into which the Nintendo Switch docks seamlessly. Not only that, but thanks to an embedded adapter, original Gamecube controllers can plug into the ports and work with the Switch. The original orange LED on the top …read more

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3D Printed Desk Harnesses the Power of Fusion 360 and McMaster-Carr

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Black pipe furniture is all the rage now, and for good reason — it has a nice industrial aesthetic, it’s sturdy, and the threaded fittings make it a snap to put together. But if you’ve priced out the fittings lately, you know that it’s far from cheap, so being able to 3D-print your own black pipe fittings can make desks and tables a lot more affordable.

Cheapness comes at a price, of course, and [Vladimir Mariano] takes pains to point out that his desk is a light-duty piece that would likely not stand up to heavy use. But since the …read more

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Dropbox partners with Autodesk to help users collaborate on large design files

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 Dropbox announced a couple of products today to make it easier for Autodesk users to access and share large design files. The products include an integrated desktop app for opening and saving Autodesk files stored in Dropbox and an app for viewing design files without the need for owning Autodesk. These products are long overdue given that Dropbox’s Ross Piper, who is head of ecosystem… Read More Continue reading Dropbox partners with Autodesk to help users collaborate on large design files→

LEGO Prototyping with Tinkercad’s Brick Mode

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[Andrew Sink] made a brief video demonstrating how he imported an STL of the well-known 3D Benchy tugboat model, and instead of sending it to a 3D printer used the Brick Mode feature to make a physical copy out of LEGO bricks in an eye-aching kaleidoscope of colors.

For those of you who haven’t used Tinkercad lately, Brick Mode allows you to represent a model as LEGO bricks at various scales. You model something as usual (or import a model) and by pushing a single button, render it in LEGO as accurately as can be done with standard bricks.

In …read more

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InstantCAD Promises Faster Iterative Design

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The design process for any product is necessarily an iterative one. Often, a prototype is modelled or built, and changes are made to overcome problems and improve the design. This can be a tedious process, and it’s one that MIT’s CSAIL has sought to speed up with InstantCAD.

The basic idea is integrating analysis tools as a plugin within already existing CAD software. A design can be created, and then parametrically modified, while the analysis updates on screen in a near-live fashion. Imagine modelling a spanner, and then dragging sliders to change things like length and width while watching the …read more

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DIY Shortcut Keyboard

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Working with CAD programs involves focusing on the task at hand and keyboard shortcuts can be very handy. Most software packages allow the user to customize these shortcuts but eventually, certain complex key combination can become a distraction.

[awende] over at Sparkfun has created a Cherry MX Keyboard which incorporates all of the Autodesk Eagle Shortcuts to a single 4×4 matrix. The project exploits the Arduino Pro Mini’s ability to mimic an HID device over USB thereby enabling the DIY keyboard. Pushbuttons connected to the GPIOs are read by the Arduino and corresponding shortcut key presses are sent to the …read more

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Practical Enclosure Design, Optimized for 3D Printing

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[3D Hubs] have shared a handy guide on designing practical and 3D printing-friendly enclosures. The guide walks through the design of a two shell, two button remote control enclosure. It allows for a PCB mounted inside, exposes a USB port, and is optimized for 3D printing without painting itself into a corner in the process. [3D Hubs] uses Fusion 360 (free to hobbyists and startups) in their examples, but the design principles are easily implemented with any tool.

One of the tips is to design parts with wall thicknesses that are a multiple of the printer’s nozzle diameter. For example, …read more

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3D-Printed Vise Is a Mechanical Marvel

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We often wonder how many people have 3D printers and wind up just printing trinkets off Thingiverse. To get the most out of a printer, you really need to be able to use a CAD package and make your own design. However, just like a schematic editor doesn’t make your electronic designs work, a CAD program won’t ensure you have a successful mechanical part.

[TheGoofy] has a 100% 3D printed vise that looks like it is useful. What’s really interesting, though, is the video (see below) where he explains how printing affects material strength and other design considerations that went …read more

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Building a Replica of an Ultraluxury Watch

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In the world of late-stage capitalism, unchecked redistribution of wealth to the upper classes has led to the development of so-called ultraluxury watches. Free from any reasonable constraints on material or R&D cost, manufacturers are free to explore the outer limits of the horological art. [Karel] is an aspiring engineer and watch enthusiast, and has a taste for the creations of Urwerk. They decided to see if they could create a replica of the UR202 watch with nothing more than the marketing materials as a guide.

[Karel]’s first job was to create a model of the watch in CAD. For …read more

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