Author Archives: Kerry Scharfglass

A Tour Through the Archetypical Asian Factory

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Overseas factories can be sort of a mythical topic. News articles remind us that Flex (née Flextronics) employs nearly 200 thousand employees worldwide or that Foxconn is up to nearly a million. It must take an Apple-level of insider knowledge and capital to organize such a behemoth workforce, certainly something well past the level of cottage hardware manufacturing. And the manufacturing floor itself must be a temple to bead blasted aluminum and 20 axis robotic arms gleefully tossing products together. Right?

Well… the reality is a little different. The special sauce turns out to be people who are well trained …read more

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Which Wireless is Right Wireless?

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Back in the early days of Arduino proliferation (and before you ask, yes we realize there was a time before that too), wireless was a strange and foreign beast. IR communication was definitely a thing. And if you had the funds there was this cool technology called ZigBee that was available, often in funny blue house-shaped XBee boards. With even more funds and a stomach for AT commands you could even bolt on a 2G cell radio for unlimited range. WiFi existed too, but connecting it to a hobbyist ecosystem of boards was a little hairier (though maybe not for …read more

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Cool Tools: Deus Ex Autorouter

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The first thing you probably asked yourself when learning how to lay out PCBs was “can’t the computer do this?” which inevitably led to the phrase “never trust the autorouter!”. Even if it hooks up a few traces the result will probably be strange to human eyes; not a design you’d want to use.

But what if the autorouter was better? What if it was so far removed from the autorouter you know that it was something else? That’s the technology that JITX provides. JITX is a company that has developed new tools that can translate a coarse textual specification …read more

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Cool Tools: The Pantorouter Turns Tracing on its Side

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Not too long ago we wrote about a small CNC tool for automating certain parts of the woodworking process. At the time it seemed unusual in its intentionally limited scope but a few commenters mentioned it reminded them of another device, [Matthias]’s Pantorouter. It didn’t take much investigation to see that the commenters were right! The MatchSticks device does feel a bit like a CNC version of the Pantorouter, and it seemed like it was more than worth of a post by itself. The Pantorouter is a fascinating example of another small manual-but-automated tool for optimized for accelerating and improving …read more

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A Better Battery Arduino

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We’ve seen [Johan]’s AA-battery-sized Arduino/battery crossover before, but soon (we hope!) there will be a new version with more MIPS in the same unique form factor! The original Aarduino adhered to classic Arduino part choices and was designed to run as the third “cell” in a 3 cell battery holder to relay temperature readings via a HopeRF RFM69CW. But as [Johan] noticed, it turns out that ARM development tools are cheap now. In some cases very cheap and very open source. So why not update an outstanding design to something with a little more horsepower?

The Aarduino Zero uses the …read more

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A Better Battery Arduino

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We’ve seen [Johan]’s AA-battery-sized Arduino/battery crossover before, but soon (we hope!) there will be a new version with more MIPS in the same unique form factor! The original Aarduino adhered to classic Arduino part choices and was designed to run as the third “cell” in a 3 cell battery holder to relay temperature readings via a HopeRF RFM69CW. But as [Johan] noticed, it turns out that ARM development tools are cheap now. In some cases very cheap and very open source. So why not update an outstanding design to something with a little more horsepower?

The Aarduino Zero uses the …read more

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What’s the Cheapest Way to Scan Lots of Buttons?

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So you’re building a new mechanical keyboard. Or attaching a few buttons to a Raspberry Pi. Or making the biggest MIDI grid controller the world has ever know. Great! The first and most important engineering question is; how do you read all those buttons? A few buttons on a ‘Pi can probably be directly connected, one for one, to GPIO pins. A mechanical keyboard is going to require a few more pins and probably some sort of matrix scanner. But the grid controller is less clear. Maybe external I/O expanders or a even bigger matrix? Does it still need diodes …read more

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Trials and Tribulations in Sending Data with Wires

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When working on a project that needs to send data from place to place the distances involved often dictate the method of sending. Are the two chunks of the system on one PCB? A “vanilla” communication protocol like i2c or SPI is probably fine unless there are more exotic requirements. Are the two components mechanically separated? Do they move around? Do they need to be far apart? Reconfigurable? A trendy answer might be to add Bluetooth Low Energy or WiFi to everything but that obviously comes with a set of costs and drawbacks. What about just using really long wires? …read more

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Advanced Techniques For Using Git With KiCAD

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For most developers “distributed version control” probably means git. But by itself git doesn’t work very well with binary files such as images, zip files and the like because git doesn’t know how to make sense of the structure of an arbitrary blobs of bytes. So when trying to figure out how to track changes in design files created by most EDA tools git doesn’t get the nod and designers can be trapped in SVN hell. It turns out though KiCAD’s design files may not have obvious extensions like .txt, they are fundamentally text files (you might know that if …read more

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Visual Schematic Diffs in KiCAD Help Find Changes

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When writing software a key part of the development workflow is looking at changes between files. With version control systems this process can get pretty advanced, letting you see changes between arbitrary files and slices in time. Tooling exists to do this visually in the world of EDA tools but it hasn’t really trickled all the way down to the free hobbyist level yet. But thanks to open and well understood file formats [jean-noël] has written plotgitsch to do it for KiCAD.

In the high(er)-end world of EDA tools like OrCAD and Altium there is a tight integration between the …read more

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