Author Archives: John Baichtal

Modular Storage with Peanut Butter and Lasers

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I have storage on the mind, and it comes from two facts in my life:

First, I have tons of stuff in my workshop, far too much for the amount of space I have. A lot of this material is much easier to use if it’s well-organized. Think electronics, robotics, building sets. Modular parts that need to go together a certain way for them to be useful. It is imperative, therefore, that I come up with some sort of organization system to keep the chaos in check.

Second, my favorite tool is the laser cutter, born from my love for …read more

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Electric Longboard with All-New Everything

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We love [lolomolo]’s Open Source electric longboard project. Why? Because he completely re-engineered everything while working on the project all through college. He tackled each challenge, be it electronic or mechanical as it came, and ended up making everything himself.

The 48″ x 13″ deck is a rather unique construction utilizing carbon fiber and Baltic birch. In testing the deck, [lolomol] found the deflection was less than an inch with 500 lbs. on the other end. He modified the Caliber II trucks to add four 2250W Turnigy Aerodrive brushless outrunners driving the wheels with the help of belts. The motors …read more

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Open Source Modular Rocket Avionics Package

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Cambridge postgraduate student [Adam Greig] helped design a rocket avionics system consisting of a series of disc-shaped PCBs arranged in a stack. There’s a lot that went into the system and you can get a good look at it all through the flickr album.

Built with the help of Cambridge University Spaceflight, the Martlet is a 3-staging sounding rocket that lifts to 15km/50K feet on Cesaroni Pro98 engines. [Adam]’s control system uses several Arm Cortex M4s on various boards rather than having just one brain controlling everything.

Each disc is a module that plays a specific role in the system. …read more

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Hackaday Prize Entry: SafeRanger, a Roving Power Plant Monitor

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Engineering student [Varun Suresh] designed his SafeRanger rover to inspect oil and gas power plants for abnormal temperatures as well as gas leaks. The rover explores critical areas of the factory, and data is sent to a control center for analysis.

[Varun] built his robot around a Devastator chassis kit from DFRobot, and equipped it with a FLIR Lepton thermal camera and an MQ2 gas sensor, both monitored by a Raspberry Pi. The twin brushless DC motors are controlled by an L293D motor driver IC in conjunction with an Arduino Nano; steering is accomplished with an HC-05 Bluetooth module and …read more

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Reamer Regrinding Using a Toolpost Spindle

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How often have you wished you could reduce the size of a drillbit? [Ben Katz] has a bunch of projects in mind that use a tight-tolerance 22mm bore–but he didn’t have a 22mm reamer handy. Rather than buy one, he thought, why not regrind a larger one to the right size?

He first ground down the shank to fit in the lathe’s drill chuck. Once it was loaded into the chuck,  he reground the edge of a 7/8″ (22.225mm) reamer, reducing its diameter down to 22mm by spinning it on his lathe in conjunction with a toolpost spindle with a …read more

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Hackaday Prize Entry: Archelon ROV Explores the Ocean

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Acendtech Robotics is a 4H robotics club located in Freehold, NJ, and their centerpiece project is the Archelon, an underwater drone they built out of PVC pipes. It’s also a Hackaday Prize entry designed to monitor marine traffic, the seabed, piers, jetties, and other underwater constructions.

The Archelon uses eight thrusters constructed out of bilge pumps that have been hacked to add a propeller, leaving the motor sealed safely inside.

The ROV’s motors are controlled by an Arduino Mega along with two motor driver boards, each board driving two pairs of DC motors. There’s also a robot claw rotated by …read more

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Lasering Axonometric Fonts

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I am something of an Inkscape fan. If you’re not familiar with the application, it’s like an Open Source version of Adobe Illustrator. Back when I was a production artist I’d been an Illustrator master ninja but it’s been four years and my skills are rusty. Plus, Inkscape is just enough different in terms of menus and capabilities that I had a hard time adapting.

So I created some wooden lettering with the help of Inkscape and a laser cutter, and I’m going to show you how I did it. If you’re interested in following along with this project, you …read more

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Fool Giants with Novelty-Sized Gold Bricks

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If you ever wondered how to make a giant-sized gold bar out of sheets of pink household insulation, well, there is a video showing you the steps. YouTube workshop guru [Jimmy DiResta] built oversized prop gold bricks out of foam. He cut sheets of 1.5″ Owens Corning foam insulation on his Saw Stop, making angled edges onto each piece so they could fit together in the trapezoidal ingot shape we know and love.

The pieces were put together with Great Stuff insulating foam sealant, the sort of spray foam used for filling up gaps in your house’s insulation, but here …read more

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Hackaday Prize Entry: InspectorBot Aims to Look Underneath

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Why bother crawling into that tiny sewer tunnel and getting coated in Cthulhu knows what — not to mention possibly getting stuck — when you can roll a robot in there instead? That’s what InspectorBot does. It’s [Dennis]’ entry for The Hackaday Prize and a finalist for our Best Product competition.

InspectorBot is a low-profile rover designed to check out the dark recesses of sewers, crawlspaces, and other icky places where humans either won’t fit or don’t want to go. Armed with a Raspberry Pi computer, it sports a high-definition camera pointed up and a regular webcam pointing forward for …read more

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Fail of the Week: How Not to Repair a MagSafe Charging Cable

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So I made an awful, kludgey, “there I fixed it” level repair, and I need to come clean. This is really a case of an ill-advised ground.

My thirteen-year-old daughter asked for help repairing her Macbook charging cable. Macbook chargers really aren’t meant to flex around a lot, and if you’re the kind of person who uses the laptop on, well, the lap, with the charger in, it’s gonna flex. Sooner or later the insulation around the plug housing, where it plugs into the laptop, cracks and the strands of wire can be seen. This type of cable consists …read more

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