Author Archives: Gerrit Coetzee

Lessons in Small Scale Manufacturing From The Othermill Shop Floor

Posted on by

Othermachine Co. is not a big company. Their flagship product, the Othermill, is made in small, careful batches. As we’ve seen with other small hardware companies, the manufacturing process can make or break the company. While we toured their factory in Berkeley California, a few interesting things stood out to us about their process which showed their manufacturing competence.

It’s not often that small companies share the secrets of their shop floor. Many of us have dreams of selling kits, so any lessons that can be learned from those who have come before is valuable. The goal of any manufacturing …read more

Continue reading Lessons in Small Scale Manufacturing From The Othermill Shop Floor→

Star Track: A Lesson in Positional Astronomy With Lasers

Posted on by

[gocivici] threatened us with a tutorial on positional astronomy when we started reading his tutorial on a Arduino Powered Star Pointer and he delivered. We’d pick him to help us take the One Ring to Mordor; we’d never get lost and his threat-delivery-rate makes him less likely to pull a Boromir.

As we mentioned he starts off with a really succinct and well written tutorial on celestial coordinates that antiquity would have killed to have. If we were writing a bit of code to do our own positional astronomy system, this is the tab we’d have open. Incidentally, that’s exactly …read more

Continue reading Star Track: A Lesson in Positional Astronomy With Lasers→

Unexpected Betrayal From Your Right Hand Mouse

Posted on by

Some people really enjoy the kind of computer mouse that would not be entirely out of place in a F-16 cockpit. The kind of mouse that can launch a browser with the gentle shifting of one of its thirty-eight buttons ever so slightly to the left and open their garage door with a shifting to the right of that same button. However, can this power be used for evil, and not just frustrating guest users of their computer?

We’ve heard of the trusted peripheral being repurposed for nefarious uses before. Sometimes they’ve even been modified for more benign purposes. All …read more

Continue reading Unexpected Betrayal From Your Right Hand Mouse→

Puzzlingly Simple Tutorial On GPS Time Corrected Clock

Posted on by

We’re not sure if [Derek Lieber] is messing with us or proving a point. Why are you doing this [Derek]? We know there’s technically enough information to build the clock. You even included the code. Couldn’t you have at least thrown in a couple of words? Do we have to skip straight to mediaglyphics?

Anyway, if we follow the equation. The equation… If you take a gps module, a 7 segment display with an HT16K33 backpack, a digital potentiometer, a piezo, and a boarduino we suppose we could grudgingly admit that these would all fit together to make a …read more

Continue reading Puzzlingly Simple Tutorial On GPS Time Corrected Clock→

In Paris Buying a 3D Printer is Cheaper than Renting Machine Time

Posted on by

As many of the members of the Brian Benchoff hate/fan club know, the life of a Hackaday writer is nomadic and filled with exciting adventures. Jenny List is actually crime fighting cyborg (think Bond); it’s why she knows so much about electronics. James Hobson is Iron Man. The list goes on. There are lots of unnecessary details, but to summarize: Last month I was living in Washington State, this month I am in Paris, France. It’s really nice here, the buildings are beautiful, the cathedrals stunning, and the food significantly tastier. 

However, as a contracting engineer with a project involving …read more

Continue reading In Paris Buying a 3D Printer is Cheaper than Renting Machine Time→

Homemade EDM Can Cut Through Difficult Materials Like Magnets With Ease

Posted on by

Many years ago [ScorchWorks] built an electrical-discharge machining tool (EDM) and recently decided to write about it. And there’s a video embedded after the break.

The build is based on the designs described in the book “Build an EDM” by Robert Langolois. An EDM works by creating lots of little electrical discharges between an electrode in the desired shape and a material underneath a dielectric solvent bath. This dissolves the material exactly where the operator would like it dissolved. It is one of the most precise and gentle machining operations possible.

His EDM is built mostly out of found parts. …read more

Continue reading Homemade EDM Can Cut Through Difficult Materials Like Magnets With Ease→

Jump In When The Water Is Just Right With A Wireless Swimming Pool Thermometer

Posted on by

[David]’s family acquired a swimming pool. While it’s not his favorite activity in the world, every now and then he’ll indulge in the blue plastic bin full of water occupying previously pristine land in his backyard.

As he says, cool beer is pleasant, but cool water tends to put a damper on the experience. Rather than do something pedestrian like touch the water himself to discover its temperature; he saw an opportunity for a fun little project in a wireless temperature monitor.

The heart of the device is a Telecom Design TD1208 which runs on the French SigFox network. For …read more

Continue reading Jump In When The Water Is Just Right With A Wireless Swimming Pool Thermometer→

Refurbishing Six Commodore 64s in Parallel

Posted on by

[Drygol] found himself with six Commodore 64’s in various states of disrepair. Because batch work is often more efficient, he detailed the process of restoring all of them in parallel in this one-, two-, three-part series.

The first step was to whiten the cases. Old cases turn yellow from the degradation of the fire retardant additives in the plastic. The proven method to fix this is with a paste called Retr0bright. [Drygol] used hair bleaching paste which is very similar. The cases came out nicely whitened from their treatment.

Next he repaired the keyboard PCB and whitened the keys as …read more

Continue reading Refurbishing Six Commodore 64s in Parallel→

Hackaday Prize Entry: The Strength Of 3D Printed Parts

Posted on by

[Sam Barrett] is doing something that is sorely needed. He’s doing real materials research on FDM parts.

There’s nothing wrong with the rough experiments like hanging a 1 L bottle of water from the end of a rectangular test print to compare strengths. We also have our rules-of-thumb, like expecting the print to perform at 30% of injection molded strength. But these experiments are primitive and the guidelines are based on hearsay. Like early metallurgy or engineering; 3D printing is full of made-up stuff.

What [Sam] has done here is really amazing. He’s produced a model of a printed ABS …read more

Continue reading Hackaday Prize Entry: The Strength Of 3D Printed Parts→

Hackaday Prize Entry: Helping Millions See Clearly

Posted on by

Slit lamps are prohibitively expensive in the third world areas of India where they are most needed. An invention that’s been around for over a hundred years, the slit lamp is a simple-in-concept way to see and diagnose a large array of ocular issues.

Since they are relatively old by technological standards, the principles behind them have become more and more understood as time has gone on. While a nice lab version with a corneal microscope is certainly better, innovations in manufacturing have brought the theoretical minimum cost of the device way down, or at least that’s what [Kewal Chand …read more

Continue reading Hackaday Prize Entry: Helping Millions See Clearly→