Author Archives: Gerrit Coetzee

How To Have an Above Average Time With a Cheap Horizontal Bandsaw

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[Quinn Dunki] has brought yet another wayward import tool into her garage. This one, all covered in cosmoline and radiating formaldehyde fumes, is a horizontal bandsaw.

Now, many of us have all have some experience with this particular model of horizontal saw. It waits for us at our work’s machine shop, daring us to rely on it during crunch time. It lingers in the corner of our hackerspace’s metalworking area, permanently stuck in the vertical position; at least until someone finally removes that stripped screw. Either that or it’s been cannibalized for its motor, the castings moldering in a corner …read more

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Portable Lightweight Foundry

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[Makercise] is getting ready for Maker Faire. One of the things he’d really like to do is some casting demonstrations. However, he has no desire to take his expensive and heavy electric kiln based foundry to Maker Faire. So, he made his own.

He got into metal casting during his excellent work on his Gingery lathe series. He started off by modeling his plan in Fusion 360. He’d use a 16qt cook pot turned upside down as the body for his foundry. The top would be lined with ceramic fiber insulation and the lid made out of foundry cement. He …read more

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Making an Espresso Pot In the Machine Shop

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[This Old Tony] was cleaning up his metal shop after his yearly flirtation with woodworking when he found himself hankering for a nice coffee. He was, however, completely without a coffee making apparatus. We imagine there was a hasty round of consulting with his inanimate friends [Optimus Prime] and [Stefan Gotteswinter Brush] before he decided the only logical option was to make his own.

So, he brought out two chunks of aluminum from somewhere in his shop, modeled up his plan in SolidWorks, and got to work.  It was designed to be a moka style espresso pot sized around both …read more

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Cellular Automata Explorer

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Well all know cellular automata from Conway’s Game of Life which simulates cellular evolution using rules based on the state of all eight adjacent cells. [Gavin] has been having fun playing with elementary cellular automata in his spare time. Unlike Conway’s Game, elementary automata uses just the left and right neighbors of a cell to determine the next cell ahead in the row. Despite this comparative simplicity, some really complex patterns emerge, including a Turing-complete one.

[Gavin] started off doing the calculations by hand for fun. He made some nice worksheets for this. As we can easily imagine, doing the …read more

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Homebrew Powerwall Sitting at 20kWh

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Every now and then a hacker gets started on a project and forgets to stop. That’s the impression we get from [HBPowerwall]’s channel anyway. He’s working on adding a huge number of 18650 Lithium cells to his home’s power grid and posting about his adventures along the way. This week he gave us a look at the balancing process he uses to get all of these cells to work well together. Last month he gave a great overview of the installed system.

His channel starts off innocently enough. It’s all riding small motor bikes around and having a regular good …read more

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Songbird, A Mostly 3D Printed Pistol That Appears To Actually Work

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[Guy in a garage] has made a 3D printed gun that not only appears to fire in the direction pointed, it can also do it multiple times. Which, by the standard of 3D printed guns, is an astounding feat. He started with .22 rifle cartridges but has since upgraded and tested the gun with .357 rounds. The link above is a playlist which starts of with an in-depth explanation of the .22 version and moves through design iterations

This gun prints on a standard FDM printer. Other 3D printable guns such as the infamous Liberator or the 3D printed metal …read more

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Songbird, A Mostly 3D Printed Pistol That Appears To Actually Work

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[Guy in a garage] has made a 3D printed gun that not only appears to fire in the direction pointed, it can also do it multiple times. Which, by the standard of 3D printed guns, is an astounding feat. He started with .22 rifle cartridges but has since upgraded and tested the gun with .357 rounds. The link above is a playlist which starts of with an in-depth explanation of the .22 version and moves through design iterations

This gun prints on a standard FDM printer. Other 3D printable guns such as the infamous Liberator or the 3D printed metal …read more

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Putting Sand, Water, and Metal into A 3D Print

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[Adam] over at Makefast Workshop writes about some of the tests they’ve been running on their 3D printer. They experimented with pausing a 3D print midway and inserting various materials into the print. In this case, sand, water, and metal BBs.

The first experiment was a mixture of salt and water used to make a can chiller for soda or beer (the blue thing in the upper right). It took some experimentation to get a print that didn’t leak and was strong. For example, if the water was too cold the print could come off the plate or delaminate. If …read more

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The Hackaday Prize: An Open Electric Wheelchair

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[Irene Sans] and [Alvaro Ferrán Cifuentes] feel that electric wheelchairs are still too expensive. On top of that, as each person’s needs are a little different, usually don’t exactly fit the problems a wheelchair user might face. To this end they’ve begun the process of creating an open wheelchair design which they’ve appropriately dubbed OpenChair.

As has been shown in the Hackaday Prize before, there’s a lot of things left to be desired in the assistive space. Things are generally expensive. This would be fine, but often insurance doesn’t cover it or it’s out of the range of those in developing …read more

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