Author Archives: Gerrit Coetzee

Design and Testing of the Form 2

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Formlabs makes a pretty dang good SLA printer by all accounts. Though a bit premium in the pricing when compared to the more humble impact of FDM printers on the wallet, there’s a bit more to an SLA printer. The reasoning becomes a bit more obvious when reading through this two part series on the design and testing of the Form 2.

It was interesting to see what tests they thought were necessary to ensure the reliable operation of the machine. For example the beam profile of every single laser that goes into a printer is tested to have the …read more

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Feel Better About Yourself With These Ugly Repairs

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A fun thread over at the EEVblog forum starts off with [TerraHertz]’s triangle-peg, square-hole capacitor repair job and goes entertainingly down-hill from there.

Everything from horrifying eBay purchases to work (horror) stories can be found in this thread. But you can learn something too. Did you know the correct way to fix a mercury switch stored in the incorrect orientation is to whack it against a table really hard?

We enjoyed the cigarette box shroud used to fix a graphics card with a defective fan. We’re still not sure about the person who managed to Dremel bits off a graphics …read more

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Fail of the Week: Power Wheels Racing Series

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[ITMAN496] and his local HAM radio group entered the Power Wheels Racing Series with great intentions, a feeling of unlimited power, and the universal spirit of procrastination all hackers share.

It wasn’t the first time his group had worked together on something a little different, such as a robot that can deploy an antenna by climbing poles. However, this one had a time limit and they ended up trying to fit it all in the week before the race.

They had a pretty good design. [ITMAN496] had modeled the entire frame in SketchUp and even did physics simulations to get …read more

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Hackaday Prize Entry: $50 Foot Controlled Mouse

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ALS robbed one of [C. Niggel]’s relative’s of the use of their upper body. This effectively imprisoned them in their house; ALS is bad stuff. Unfortunately too, the loss of upper body mobility meant that they couldn’t even use the computer to interact with people and the outside world. However, one day [C. Niggel] noted that the relative’s new electric wheelchair was foot controlled. Could this be adapted to a computer mouse?

He looked up commercial solutions and found them not only prohibitively expensive, but also fraught with proprietary drivers and all sorts of bad design nonsense. With all of …read more

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Robots With 3D Printed Shock Absorbing Skin

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MIT’s Computer Science and Artificial Intelligence Laboratory, CSAIL, put out a paper recently about an interesting advance in 3D printing. Naturally, being the computer science and AI lab the paper had a robotic bend to it. In summary, they can 3D print a robot with a rubber skin of arbitrarily varying stiffness. The end goal? Shock absorbing skin!

They modified an Objet printer to print simultaneously using three materials. One is a UV curing solid. One is a UV curing rubber, and the other is an unreactive liquid. By carefully depositing these in a pattern they can print a material …read more

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Maybe Your Next Robot Should Be a Cyclocrane

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At my university, we were all forced to take a class called Engineering 101. Weirdly, we could take it at any point in our careers at the school. So I put it off for more interesting classes until I was forced to take it in one of my final years. It was a mess of a class and never quite seemed to build up to a theme or a message. However, every third class or so they’d dredge up a veritable fossil from their ranks of graduates. These greybeards would sit at the front of the class and tell us …read more

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Life On Contract: How To Have a Meeting

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Meetings can actually be useful. It’s hard to believe, but they can actually save time if done right. While most of us are in a perpetual state of torture by Kevin in marketing holding another three-hour meeting during lunch hours, there are a few of us who know their hidden power when put in the right hands.

Working as a contractor, wasted meetings mean wasted billable hours. Even wasted meeting time is covered in the cost of the contract it runs the risk of giving the client the impression that you’re not as productive as originally thought. Organized, productive meetings …read more

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Reverse Engineering the Sony PocketStation

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[Robson Couto] never actually owned a PlayStation in his youth, but that doesn’t mean he can’t have a later in life renaissance. In particular a Japan only accessory called the PocketStation caught his interest.

The item in question resided in the PlayStation’s memory card slot. It’s purpose was to add additional functionality to games and hopefully sell itself. Like the PokeWalker, Kinect, etc. It’s an age old tactic but the PocketStation had some interesting stuff going on (translated).

The biggest was its processor. Despite having a pathetic 32×32 mono screen, it hosted the same processor as the GameBoy Advance. Having …read more

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Hackaday Prize Entry: Making A Book Reader That Can Survive Kindergarten

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[atomicthomas] is a dedicated teacher. One only has to look at the work he’s been putting into book readers for for the past sixteen years. With hardware like the Pi Zero threatening cheap computers just over the supply chain horizon, he’s begun to set his sights higher.

It all started with headphones and audio tapes. For all of us who got to use tapes and school headphones, we know the flaws with this plan. Nothing lasted the sticky and violent hands of children for long. When video recordings of book became available, DVD players suffered similar fates.

So, he began …read more

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The Art of Making A Nixie Tube

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Three years ago we covered [Dalibor Farnby]’s adventures in making his own Nixie tubes. Back then it was just a hobby, a kind of exploration into the past. He didn’t stop, and it soon became his primary occupation. In this video he shows the striking process of making one of his Nixie tubes.

Each of his tubes get an astounding amount of love and attention. An evolution of the process he has been working on for five years now. The video starts with the cleaning process for the newly etched metal parts. Each one is washed and dried before being …read more

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