Author Archives: Donald Papp

Making the Best Plywood for Laser Cut Puzzles

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Plywood laser-cuts fairly well but has drawbacks when used in serious production runs, as [Marie] explains in a blog post about a quest for the ultimate laser-cutting plywood. One of the things [Nervous System] makes and sells is generative jigsaw puzzles, and they shared their experience with the challenges in producing them. The biggest issue was the wood itself. They ended up getting a custom plywood made to fit their exact needs, a process that turned out neither as complex nor as unusual as it may sound.

Plywood is great because it’s readily available, but there are some drawbacks that …read more

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Sacrificial Bridge Avoids 3D Printed Supports

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[Tommy] shares a simple 3D printing design tip that will be self-evident to some, but a bit of a revelation to others: the concept of a sacrificial bridge to avoid awkward support structures. In the picture shown, the black 3D print has small bridges and each bridge has a hole. The purpose of these bits is to hold a hex nut captive in the area under the bridge; a bolt goes in through the round hole in the top.

Readers familiar with 3D printing will see right away that printing the bridges might be a problem. When a printer gets …read more

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This 3D Printer Enclosure Takes Ventilation Seriously

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A lot of work has gone into hacking common items (like IKEA Lack tables) into useful and effective 3D printer enclosures, but [Stefan.Lu] has taken a harder look at the whole business. He decided to start with some specific goals that were unmet by current solutions. In particular, he wanted to allow for proper ventilation and exhaust. Not only do some filaments smell bad, but there is ongoing research around UFP (ultra-fine particles) emitted from the 3D printing process. Just in case UFPs turn out to be this generation’s asbestos or something equally terrible, [Stefan.Lu] felt that a bit more …read more

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This 3D Printer Enclosure Takes Ventilation Seriously

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A lot of work has gone into hacking common items (like IKEA Lack tables) into useful and effective 3D printer enclosures, but [Stefan.Lu] has taken a harder look at the whole business. He decided to start with some specific goals that were unmet by current solutions. In particular, he wanted to allow for proper ventilation and exhaust. Not only do some filaments smell bad, but there is ongoing research around UFP (ultra-fine particles) emitted from the 3D printing process. Just in case UFPs turn out to be this generation’s asbestos or something equally terrible, [Stefan.Lu] felt that a bit more …read more

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Low-Tech Chair Enters the Matrix

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This video demonstrates a really interesting experiment: sticking a Vive Tracker onto an ordinary chair in order to sync it up perfectly with its VR counterpart. The result? A chair that is visible in VR as a virtual object, but has a 1:1 physical world version occupying the same space. This means that unlike any other virtual object, this chair can be seen, touched, felt, moved, and actually sat in while the user is immersed in VR.

The purpose of this experiment seems to have been to virtually explore seating arrangements for real-world environments, and spawned a theatre planning tool …read more

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Mini Spool System for 3D Printing Pen Tidies Things Up

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3D printing pens may be toys to some, but they can be genuinely useful tools to repair 3D prints, rescue a support structure, or weld together different pieces. However, [BManx2000] found that the way the filament simply sticks out of the back of a 3D printing pen like a bizarre tailfeather was troublesome.

The solution? A Mini Spool System for 3D Printing Pens, with which you can use your 3D printing pen to weld together the parts after printing them. The unit holds 1.75mm filament coiled under its own tension in a tidy package that doesn’t interfere with feeding. Since …read more

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Mini Spool System for 3D Printing Pen Tidies Things Up

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3D printing pens may be toys to some, but they can be genuinely useful tools to repair 3D prints, rescue a support structure, or weld together different pieces. However, [BManx2000] found that the way the filament simply sticks out of the back of a 3D printing pen like a bizarre tailfeather was troublesome.

The solution? A Mini Spool System for 3D Printing Pens, with which you can use your 3D printing pen to weld together the parts after printing them. The unit holds 1.75mm filament coiled under its own tension in a tidy package that doesn’t interfere with feeding. Since …read more

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Books You Should Read: Feynman’s Appendix to the Challenger Disaster Report

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It isn’t really a book, but Richard Feynman’s Appendix to the Challenger Disaster Report is still definitely something you should read. It’s not particularly long, but it’s educational and relevant not just as an example of critical thinking in action, but as a reminder not to fool oneself; neither individually, nor on an organizational level. Sadly, while much was learned from the events leading to and surrounding the Challenger disaster, over thirty years later many of us can still find a lot of the same things to relate to in our own professional lives. There isn’t a single magic solution, …read more

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7-Segment Digits Slide Stylishly on This OLED Clock

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Over at Sparkfun, [Alex] shared an OLED clock project that’s currently in progress but has a couple interesting twists. The first is the use of a small OLED screen for each digit, to which [Alex] added a stylistic touch. Digits transition by having segments slide vertically in a smooth animated motion. It’s an attractive effect, and the code is available on his github repository for anyone who wants to try it out.

[Alex] also found that by using an ESP32 microcontroller and synchronizing the clock via NTP over WiFi, the added cost of implementing a real-time clock in hardware becomes …read more

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Spray Paint Goes DIY Virtual with a Vive Tracker

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Here is a virtual spray painting project with a new and DIY twist to it. [Adam Amaral]’s project is an experiment in using the Vive Tracker, which was released earlier this year. [Adam] demonstrates how to interface some simple hardware and 3D printed parts to the Tracker’s GPIO pins, using it as a custom peripheral that is fully tracked and interactive in the Vive’s VR environment. He details not only the custom spray can controller, but also how to handle the device on the software side in the Unreal engine. The 3D printed “spray can controller” even rattles when shaken! …read more

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