Tag Archives: Manufacturing

Friday Hack Chat: Mechanical Manufacturing

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Join [Sylvia Wu], a Senior Manufacturing Engineer at Fictiv, for this week’s Hack Chat. [Sylvia’s] work at Fictiv gives her a unique viewpoint for modern manufacturing. The company connects engineers with rapid manufacturing by taking in a design and routing it to a shop that has the tools and time to fabricate the part quickly. This means seeing the same silly mistakes over and over again, but also catching the coolest new tricks as they pass by. She also spends time tearing apart consumer products to see how they have been manufactured, adding to their arsenal of available processes, both …read more

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Akiba: Shenzhen in 30 Minutes

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Multi-talented hacker extraordinaire and electrical engineer [Akiba] is based in Japan, and this makes it just a hop, skip, and a jump over to Shenzhen, China, the hardware capital of the world. He’s led a number of manufacturing tours aimed at acquainting hackers with the resources there, and now he’s giving you the benefit of his experience in a 30-minute video. It’s great.

Sourcing

When [Akiba] is in Shenzhen, he picks up all the same commodity parts that you would, because they’re just so cheap. And Hua Qiang Bei is its epicenter: it’s a gigantic market for components, and they’re …read more

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Silicon Wafer Transfer Machine Is Beautifully Expensive

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There’s nothing more freeing than to be an engineer with no perceptible budget in sight. [BrendaEM] walks us through a teardown of a machine that was designed under just such a lack of constraint. It sat inside of a big box whose job was to take silicon wafers in on one side and spit out integrated circuits on the other.

[BrendaEM] never really divulges how she got her hands on something so expensive that the engineer could specify “tiny optical fiber prisms on the end of a precision sintered metal post” as an interrupt solution for the wafer.  However, we’re …read more

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Why an ‘Assembled in America’ iPhone Won’t Bring Back Skilled Manufacturing Jobs

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It’s going to take a lot more than a trade war with China to stop forces like automation from transforming manufacturing. Continue reading Why an ‘Assembled in America’ iPhone Won’t Bring Back Skilled Manufacturing Jobs→

Should You Outsource Manufacturing? A Handy Guide

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A lot of people assume that the product development cycle involves R&D, outsourcing to a Chinese manufacturer, and then selling the finished product. It’s almost ingrained in our heads that once a prototype has been developed, the next step involves a visa and airplane tickets. Here is a guide that will explore a few other options, and why outsourcing may not be appropriate for everyone.

First, let’s talk about goals. We’ll assume you’re not a large company, and that you don’t have a huge budget, and that you’re just getting started with your product and don’t have big volumes; a …read more

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Why You Should Worry About Rare-Earth Availability

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In fact, you shouldn’t. Yes, rare earths are important–arguably irreplaceable–it might already be too late to arrange for many of the supplies computing will need over the next decade, and IT is rife with supply vulnerabilities specifically to rare earths. You almost certainly have bigger problems to worry about, though.

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Books You Should Read: Poorly Made In China

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This book is scary, and honestly I can’t decide if I should recommend it or not. It’s not a guide, it doesn’t offer solutions, and it’s full of so many cautionary tales and descriptions of tricks and scams that you will wonder how any business gets done in China at all. If you are looking for a reason not to manufacture in China, then this is the book for you.

The author is not involved in the electronics industry. Most of the book describes a single customer in the personal products field (soap, shampoo, lotions, creams, etc.). He does describe …read more

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The Mystery Behind the Globs of Epoxy

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When Sparkfun visited the factory that makes their multimeters and photographed a mysterious industrial process.

We all know that the little black globs on electronics has a semiconductor of some sort hiding beneath, but the process is one that’s not really explored much in the home shop.  The basic story being that, for various reasons , there is no cheaper way to get a chip on a board than to use the aptly named chip-on-board or COB process. Without the expense of encapsulating  the raw chunk of etched and plated silicon, the semiconductor retailer can sell the chip for pennies. …read more

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Filling The Automation Gap In Garment Manufacturing

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Even in this age of wearable technology, the actual fabric in our t-shirts and clothes may still be the most high-tech product we wear. From the genetically engineered cotton seed, though an autonomous machine world, this product is manufactured in one of the world’s largest automation bubbles. Self-driving cotton pickers harvest and preprocess the cotton. More machines blend the raw material, comb it, twist and spin it into yarn, and finally, a weaving machine outputs sheets of spotless cotton jersey. The degree of automation could not be higher. Except for the laboratories, where seeds, cotton fibers, and yarns are tested …read more

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