Collaborate Disseminate
Fixturing and work holding can be huge problems for hackers. Let’s face it – that $5, alligator clip-festooned “Helping Hand” is good for only the smallest of workpieces, and the problem only gets worse as the size scales up. One can jury rig fixtures for things like microscopes and lights, …read more
Continue reading 3D Printed Parts Let You Hold Work The Way You Want
It’s a sad day when one of the simplest and generally most reliable tools in the shop – the bench vise – gives up the ghost. With just a pair of beefy castings and a heavy Acme screw, there’s very little to go wrong with a vise, but when it happens, why not take it as an opportunity to make your own? And, why not eschew the screw and go hydraulic instead?
That’s the path [Darek] plotted when his somewhat abused vise reached end-of-life with an apparently catastrophic casting failure. His replacement is completely fabricated from steel bar and channel …read more
Although [I Love To Make] appears to have text in Chinese, their recent video (see below) is like a wordless workshop so it won’t matter if you are up on your Mandarin or not. The soldering vise looks like it mostly came from a dollar store (or perhaps a yaun store).
As far as we can tell, the assembly is two utility clips like you might use on a cork board or to seal up chips, a Micro SIM cutter, and TV rabbit ears. Oh, and a syringe. The rabbit ears get mostly destroyed in the build process. You have …read more
Never underestimate the importance of fixturing when you’re machining parts. No matter what the material, firmly locking it down is the key to good results, and may be the difference between a pleasant afternoon in the shop and a day in the Emergency Room. Flying parts and shattered tooling are no joke, but a lot of times quality commercial solutions are expensive and, well, commercial. So this scratch-built drill press vise is something the thrifty metalworker may want to consider.
To be sure, [Ollari’s] vise, made as it is almost completely from scrap angle iron, is no substitute for a …read more
Continue reading A Scratch-Built Drill Press Vise from Scrap
No, you can’t print in leather — at least not yet. But [Make Everything] has a tutorial about how to produce a custom leather embossing jig with a 3D printer. From a 3D printing point of view, this isn’t very hard to do and you might want to skip over the first six minutes of the video if you’ve done 3D printing before.
The real action is when he has the 3D print completed. He glues the stamp down to some wood and then fits the assembly to a vise that he’ll use as a press. After wetting the leather, …read more
The typical hacker can never say no to more tools. And when it comes to clamps, one just can’t have enough of them. From holding small PCB’s to clamping together large sheets of plywood, you need a variety of sizes and quantities. So it would be pretty neat if we could just 3D print them whenever needed. [Mgx3d] has done that by designing 3D printable bar clamp jaws with a quick release mechanism that can be used with standard T-slot aluminum extrusion. This allows you to create ad-hoc bar clamps of any size and length quickly.
The design consists of …read more
Setting up your workpiece is often the hardest part of any machining operation. The goal is to secure the workpiece so it can’t move during machining in such a way that nothing gets in the way of the tooling. Magnetic chucks are a great choice for securely and flexibly holding down workpieces, as this simple shop-built electromagnetic vise shows.
It looks like [Make It Extreme] learned a thing or two about converting microwave oven transformers to electromagnets when they built a material handling crane for the shop. Their magnetic vise, designed for a drill press but probably a great choice …read more
Continue reading Your Work Won’t Move with a Magnetic Drill Press Vise
The only thing better than making a cool project is making a cool project that helps make more projects! Case in point, [Greg Stephens] and [Alex] wanted to colorize steel bearings for use in a Newton’s Cradle desk toy. After trying out a torch and not liking it, [Greg] and [Alex] decided to build custom aluminum vise to hold the sphere while it sits in the magnetic induction forge.
Their vise–they call it the Maker’s Vise0–isn’t just a one-off project to help make the cradle. [Alex] and [Greg] aspire to create a tool useable for a wide variety of projects. …read more
Continue reading Need to Hold Something? Build a Custom Vise
We think of helping hands as those little alligator clips on a metal stand. They are cheap and fall over, so we tend to buy them and don’t use them. However, if you are willing to put $35 or $40 into it, you can get the newer kind that have–well–tentacles–on a heavy base. [Archie_slap] didn’t want that kind of investment, so he made his own for about $10. We think that’s Australian dollars, so that’s even less in the United States.
What’s better is he documented every step in meticulous detail and with great pictures. You probably won’t directly duplicate …read more
Machine shop wisdom says the lathe is the king of machine tools. We ascribe to that belief, although the common aphorism that the lathe is the only tool that can make copies of itself seems a bit of a stretch. But in the shadow of the almighty lathe is a tool without which even the simplest projects would be vastly more difficult: the lowly vise. Trouble is, finding a good vise can be a tall order. So why not take matters into your own hands and build this very sturdy vise from scratch?
Most commercially available vises are made from …read more
Continue reading Building a Metalworking Vise, Layer by Layer
