Opening the Door to Functional Prints

If you are going to do something as a joke, there is nothing to say that you can’t do a nice job of it. If you’re like [Michael], a whimsical statement like “Wouldn’t it be funny to put Gründerzeit-style doors on the server cabinet?” might lead down a slippery slope. True to his word, [Michael] not only installed the promised doors, but he did a darn nice job of it.

Buying new doors was the easy part because the door frame and hinges were not standardized back then, so there was nothing on the server cabinet to his mount doors. …read more

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Engineering and Artistry Meet an Untimely End at Burning Man

Burning Man is so many different things to so many people, that it defies neat description. For those who attend, it always seems to be a life-changing experience, for good or for ill. The story of one man’s Burning Man exhibition is a lesson in true craftsmanship and mind-boggling engineering, as well as how some events can bring out the worst in people.

For [Malcolm Tibbets], aka [the tahoeturner], Burning Man 2017 was a new experience. Having visited last year’s desert saturnalia to see his son [Andy]’s exhibition, the studio artist decided to undertake a massive display in his medium …read more

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Low Background Steel — So Hot Right Now

The nuclear age changed steel, and for decades we had to pay the price for it. The first tests of the atomic bomb were a milestone in many ways, and have left a mark in history and in the surface of the Earth. The level of background radiation in the air increased, and this had an effect on the production of steel, so that steel produced since 1945 has had elevated levels of radioactivity. This can be a problem for sensitive instruments, so there was a demand for steel called low background steel, which was made before the trinity tests. …read more

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Innovating A Better Printing Platform

Just because you have a fancy new 3D printer doesn’t mean that innovation should stop there. Almost everyone has had a print go foul if the first layer doesn’t properly adhere to the printing platform — to say nothing of difficulty in dislodging the piece once it’s finished. Facing mixed results with some established tricks meant to combat these issues, [D. Scott Williamson] — a regular at Chicago’s Workshop 88 makerspace — has documented his trials to find a better printer platform.

For what he had (a printer without a heated plate), painter’s tape and hairspray wasn’t cutting it, especially …read more

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Innovating A Better Printing Platform

Just because you have a fancy new 3D printer doesn’t mean that innovation should stop there. Almost everyone has had a print go foul if the first layer doesn’t properly adhere to the printing platform — to say nothing of difficulty in dislodging the piece once it’s finished. Facing mixed results with some established tricks meant to combat these issues, [D. Scott Williamson] — a regular at Chicago’s Workshop 88 makerspace — has documented his trials to find a better printer platform.

For what he had (a printer without a heated plate), painter’s tape and hairspray wasn’t cutting it, especially …read more

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For Your Binge-Watching Pleasure: The Clickspring Clock Is Finally Complete

It took as long to make as it takes to gestate a human, but the Clickspring open-frame mechanical clock is finally complete. And the results are spectacular.

If you have even a passing interest in machining, you owe it to yourself to watch the entire 23 episode playlist. The level of craftsmanship that [Chris] displays in every episode, both in terms of the clock build and the production values of his videos is truly something to behold. The clock started as CAD prints glued to brass plates as templates for the scroll saw work that roughed out the frames and …read more

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For Your Binge-Watching Pleasure: The Clickspring Clock Is Finally Complete

It took as long to make as it takes to gestate a human, but the Clickspring open-frame mechanical clock is finally complete. And the results are spectacular.

If you have even a passing interest in machining, you owe it to yourself to watch the entire 23 episode playlist. The level of craftsmanship that [Chris] displays in every episode, both in terms of the clock build and the production values of his videos is truly something to behold. The clock started as CAD prints glued to brass plates as templates for the scroll saw work that roughed out the frames and …read more

Continue reading For Your Binge-Watching Pleasure: The Clickspring Clock Is Finally Complete

Home-Made Metal Brake

Sometimes, the appropriate application of force is the necessary action to solve a problem. Inelegant, perhaps, but bending a piece of metal with precision is difficult without a tool for it. That said, where a maker faces a problem, building a solution swiftly follows; and — if you lack a metal brake like YouTuber [makjosher] — building one of your own can be accomplished in short order.

Drawing from numerous online sources, [makjosher]’s brake is built from 1/8″ steel bar, as well as 1/8″ steel angle. The angle is secured to a 3/4″ wood mounting plate. Displaying tenacity in cutting …read more

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A Tech That Didn’t Make It: Sound On Stainless Steel Wire

For a brief period in the 1940’s it might have been possible for a young enamored soul to hand his hopeful a romantic mix-spool of wire. This was right before the magnetic tape recorder and its derivatives came into full swing and dominated the industry thoroughly until the advent of the compact disk and under a hundred kilogram hard disk drives. [Techmoan] tells us all about it in this video.

The device works as one would expect, but it still sounds a little crazy. Take a ridiculously long spool of steel wire the size of a human hair(a 1 hour …read more

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Impressive Custom Built Blacksmith’s Forge

[EssentialCraftsman] is relatively new to YouTube, but he’s already put out some impressive videos. We really enjoyed an episode dedicated to a fixture in his shop, his large custom blacksmith’s forge.

The forge is a custom cast vault of refractory that sits on a platter of fire bricks suspended on a heavy-duty rotating frame. Two forced air natural gas burner provide the heat.  The frame is plasma CNC cut steel welded together.

A lot of technical challenges had to be solved. How does one hold a couple hundred pound piece of refractory in such a way that it can be …read more

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