DIY Wire Spooler with Clever Auto-Tensioning System

[Solarbotics] have shared a video of their DIY wire spooler that uses OpenBeam hardware plus some 3D printed parts to flawlessly spool wire regardless of spool size mismatches. Getting wire from one spool to another can be trickier than it sounds, especially when one spool is physically larger than the other. This is because consistently moving wire between different sizes of spools requires that they turn at different rates. On top of that, the ideal rate changes as one spool is emptying and the other gets larger. The wire must be kept taut when moving from one spool to the …read more

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Finding A Use For Surplus Filament Spools

If you’re a heavy user of a 3D printer, or a welder, you’ll know the problem of empty spools. You’ve used up all the filament or the welding wire, and you’re left with a substantial plastic spool. It’s got to be useful for something, you think, and thus it’s Too Good To Throw Away. Before you know it you have a huge pile of the things all looking for a use that you know one day you’ll find.

If you follow the example of [Chuck Hellebuyck], you could use them as wheels for a small go-kart (YouTube link). He 3D-printed …read more

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