Category Archives: smd

Hackaday Prize Entry: Reflowduino, the Open Source Reflow Oven Controller

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Face it — you want a reflow oven. Even the steadiest hands and best eyes only yield “meh” results with a manual iron on SMD boards, and forget about being able to scale up to production. But what controller should you use when you build your oven, and what features should it support? Don’t worry — you can have all the features with this open source reflow oven controller.

Dubbed the Reflowduino for obvious reasons, [Timothy Woo]’s Hackaday Prize entry has everything you need in a reflow oven controller, and a few things you never knew you needed. Based on …read more

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Hackaday Prize Entry: A Manual, CNC Pick And Place Machine

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Everyone who wants a 3D printer probably already has one, and even laser cutters and CNC machines are making their way into garages and basements ’round the world. Pick and place machines are the next great frontier of personal manufacturing, and even though that’s a long way off, [Tegwyn]’s project for this year’s Hackaday Prize is bringing us that much closer to popping down 0201 LEDs reliably.

This project is a manual pick and place machine — otherwise known as ‘tweezers’. It’s a bit more complicated than that, because the entire idea behind [Tegwyn]’s build is to decouple a human’s …read more

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No-Solder Breadboarding for SMD LEDs

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Breadboarding is a great way to get started with electronics, and with the wide availability of those little wire jumpers, it’s never been easier – until you hit roadblocks due to poor connections and parasitic capacitance futzing with your signals. However, in today’s current climate, the latest and greatest modules are too often available only in SMD packages, and while breakout boards can help, it’s probably overcomplicating things a bit when it comes to SMD LEDs. It’s all good, though – [Simon Merrett] has a workaround, as part of his Yapolamp project.

[Simon] first took a flat strip of steel, …read more

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An Hour to Surface Mount

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Most of us have made the transition from through hole parts to surface mount. There are lots of scattered tutorials, but if you want to learn some techniques or compare your technique to someone else’s, you might enjoy [Moto Geek’s] hour-long video on how he does surface mount with reflow soldering. You can see the video below.

What makes the video interesting is that it is an hour long and covers the gamut from where to get cheap PCBs, to a homebrew pick and place pencil. [Moto Geek] uses a stencil with solder paste, and he provides links to the …read more

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Ambitious ATtiny85 Board Tests a Beginner’s Skills

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[Chris O’Riley] has been playing around with Arduinos for around a year, and decided he wanted a breadboardable ATtiny85 in order to prototype using the actual controller that would be used in the final project. He wants to use it to interface with a Bosch BMP280 pressure sensor, but for now it stands alone.

It’s a simple board with the Tiny85, 3.3 V and 5 V regulators, a power LED, as well as the usual resistor sand caps. The double-sided PCB [Chris] milled himself — he’s an illustrator and photographer by day, so it’s no surprise the board turned out …read more

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Cameo Cutter Makes SMD Stencils

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You never know what you might find in an arts and craft store. A relatively recent addition to crafting is automatic cutting machines like the Cricut and Cameo cutters. These are typically used to cut out shapes for scrapbooking, although they will cut or engrave almost anything thin. You can think of them as a printer with a cutting blade in place of the print head. [Mikeselectricstuff] decided to try a Cameo cutter to produce SMD stencils. The result, as you can see in the video below, is quite impressive.

If you’ve ever wanted to do SMD soldering with a …read more

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From Zero to Nano

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Have you ever wanted to build your own Arduino from scratch? [Pratik Makwana] shares the entire process of designing, building and flashing an Arduino Nano clone. This is not an entry-level project and requires some knowledge of soldering to succeed with such small components, but it is highly rewarding to make. Although it’s a cheap build, it’s probably cheaper to just buy a Nano. That’s not the point.

The goal here and the interesting part of the project is that you can follow the entire process of making the board. You can use the knowledge to design your own board, …read more

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[Dave’s] Not Just a Member of the Air Club for Tweezers

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We are always surprised how much useful hacking gear is in the typical craft store. You just have to think outside the box. Need a hot air gun? Think embossing tool. A soldering iron? Check the stained glass section. Magnification gear? Sewing department.

We’ve figured out that people who deal with beads use lots of fine tools and have great storage boxes. But [Dave] found out they also use vacuum pickup tweezers. He had been shopping for a set and found that one with all the features he wanted (foot pedal, adjustable air flow, and standard tips) would run about …read more

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Reflow Soldering at Another Level

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We’re used to reflow soldering of our PCBs at the hacker level, for quite a few years people have been reflowing with toaster ovens, skillets, and similar pieces of domestic equipment and equipping them with temperature controllers and timers. We take one or two boards, screen print a layer of solder paste on the pads by using a stencil, and place our surface-mount components with a pair of tweezers before putting them in the oven. It’s a process that requires  care and attention, but it’s fairly straightforward once mastered and we can create small runs of high quality boards.

But …read more

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Turn cheap USB soldering irons in to tweezers

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This is 2016, and almost every hacker dabbles with SMD parts now, unlike back in the day. This means investing in at least some specialized tools and equipment to make the job easier. One handy tool is the SMD soldering tweezers – useful not only for manual soldering of parts, but also for de-soldering them quickly and without causing damage to the part or the board. Often, especially when repairing stuff, using a hot air gun can get tricky if you want to remove just one tiny part.

[adria.junyent-ferre] took a pair of cheap £5 USB soldering irons and turned …read more

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