Category Archives: screw

To Ferrule or Not to Ferrule?

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We recently posted about a spectacular 3D-printer fire that was thankfully caught and extinguished before spreading to the hacker’s house or injuring his family. Analyzing the remains of the printer, the hacker determined that the fire was caused when a loose grub screw let the extruder’s heater cartridge fall out and touch the ABS fan shroud. It ran full-on and set things on fire.

A number of us have similar 3D printers, so the comments for this article were understandably lively, but one comment stood out by listing a number of best practices for wiring, including the use of ferrules. …read more

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Screw Drive Tank is Radio Controlled, 3D Printed

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Screw drives are something that we don’t see a lot of – they’ve got an interesting set of attributes making them useful on soft ground, but woe betide you if your local transport department catches you trying to belt one of these up the freeway. After a long development period, [Ivan] has finally perfected his screw drive tank.

This is something that’s been in the works for a long time. It’s a primarily 3D-printed build, showing just how easy it is to build complex machines from scratch in this day and age of rapid prototyping. Over time, [Ivan] has experimented …read more

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Mechanisms: The Screw Thread

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They hold together everything from the most delicate watch to the largest bridge. The world is literally kept from coming apart by screws and bolts, and yet we don’t often give a thought to these mechanisms. Part of that is probably because we’ve gotten so good at making them that they’re seen as cheap commodities, but the physics and engineering behind the screw thread is interesting stuff.

We all likely remember an early science lesson wherein the basic building blocks of all mechanisms laid out. The simple machines are mechanisms that use an applied force to do work, such as …read more

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Indexing Chuck Not Required

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Becoming accomplished with a lathe is a powerful skillset, but it’s only half of the journey. Being clever comes later, and it’s the second part of the course. Patience is in there somewhere too, but let’s focus on being clever. [TimNummy] wants a knobbed bolt with critical parameters, so he makes his own. After the break, there is a sixty-second summary of the linked video.

Making stock hardware is a beginner’s tasks, so custom hardware requires ingenuity or expensive machinery. Adding finger notches to a bolthead is arbitrary with an indexing chuck, but one isn’t available. Instead, hex stock becomes …read more

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Adding Screws To A DIY CNC Machine

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When it comes to CNC machines, your SureFine has screws on its axes, and the Bodgeport does too. A shopbot has an amazing rack gear system, but when you start to dig into the small CNC routers available for under $2,000, you’ll only find belts moving a router back and forth. This isn’t to say belts won’t work — you can create a fine CNC machine with bits of rubber. However, belts stretch, they wear out, and if you want more precision screws and racks are the way to go.

The WorkBee CNC machine is the first desktop CNC router …read more

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Building a Metalworking Vise, Layer by Layer

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Machine shop wisdom says the lathe is the king of machine tools. We ascribe to that belief, although the common aphorism that the lathe is the only tool that can make copies of itself seems a bit of a stretch. But in the shadow of the almighty lathe is a tool without which even the simplest projects would be vastly more difficult: the lowly vise. Trouble is, finding a good vise can be a tall order. So why not take matters into your own hands and build this very sturdy vise from scratch?

Most commercially available vises are made from …read more

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Single Motor Lets This Robot Do the Worm

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With more and more research in the field of autonomous robotics, new methods of locomotion are coming on the scene at a rapid pace. Forget wheels and tracks, forget bi-, quad-, hexa- and octopods, and forget fancy rolling BB-8 clones. If you want to get a mini robot moving, maybe you should teach it to do the worm.

Neither the Gizmodo article nor the abstract of [David Zarrouk]’s paper gives too many details on the construction of this vermiform robot, but there are some clues to be gleaned from the video below. At the 1:41 mark we see the secret …read more

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Hacker’s Toolbox: The Handheld Screw Driver

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The handheld screw driver is a wonderful tool. We’re often tempted to reach for its beefier replacement, the power drill/driver. But the manually operated screw driver has an extremely direct feedback mechanism; the only person to blame when the screw strips or is over-torqued is you. This is a near-perfect tool and when you pull the right screwdriver from the stone you will truly be the ruler of the fastener universe.

A Bit of Screw Driver History:

In order to buy a good set of screw drivers, it is important to understand the pros and cons of the geometry behind …read more

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Screw Drive Tractor Hasn’t Conquered Canada Yet

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[REDNIC79] lives somewhere in Canada where key terrain features include mud and snow. Half pontoon boat, half auger, screw-propelled vehicles excel in this kind of terrain as long as you’re okay with going really slow.

In his 11-and-counting part video series, [REDNIC79] goes through the conversion of a lawn tractor into a slow, theoretically unstoppable, Canadian screw-propelled tractor. He welds a frame, plonks some beefy chains on it, and throws a few hefty looking bearing mounts on there to boot. Then he makes some screws out of gas tanks; which was an enormous amount of work.

It was time to …read more

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