Category Archives: saw

RGB Disk Goes Interactive with Bluetooth; Shows Impressive Plastic Work

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[smash_hand] had a clear goal: a big, featureless, white plastic disk with RGB LEDs concealed around its edge. So what is it? A big ornament that could glow any color or trippy mixture of colors one desires. It’s an object whose sole purpose is to be a frame for soft, glowing light patterns to admire. The disk can be controlled with a simple smartphone app that communicates over Bluetooth, allowing anyone (or in theory anything) to play with the display.

The disk is made from 1/4″ clear plastic, which [smash_hand] describes as plexiglass, but might be acrylic or …read more

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Robotic Table Saw Automates Finger Joints

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We’ve all seen finger joints or box joints, those interlocking puzzle pieces that make laser-cut plywood enclosures such a fixture for DIY projects. But laser cutters make finger joints look much easier to fabricate than they are with traditional woodworking tools, which often lead to disappointing results.

But this finger joint cutting robot is no traditional woodworking tool, and [timschefter] put a lot of work into building the rig. We have to admit that when we first saw the video below, the thought of having a table saw in our shop that could be turned on with a button on …read more

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Tiny Transmitter Tracks Targets

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It is a staple of spy movies. The hero — or sometimes the bad guy — sticks a device never any bigger than an Alka Seltzer to a vehicle or a person and then tracks it anywhere it goes in the world. Real world physics makes it hard to imagine a device like that for a lot of reasons. Tiny power supplies mean tiny lifetime and low power. Tiny antennas and low power probably add up to short range. However, [Tom’s] Hackaday.io project maybe as close as you can get to a James Bond-style tracker. You can see a video …read more

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From Handheld Bandsaw To Shop Bandsaw

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If you grow up around a workshop then the chances are that you’ll have the most respect for saws. Formative years being constantly warned by parents about their risks leave an indelible mark on the nascent maker, and leave them visibly less cavalier on the matter than for example other hackspace members. The fact remains that saws offer some of the most ready opportunities for danger in your workshop. But which are the least hazardous? In the workshop near where this is being written, definitely a bandsaw is far preferable to a circular saw when it comes to finger retention. …read more

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A Machine Shop in A Toolbox: Just Add Time

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You don’t need any fancy tools. A CNC machine is nice. A 3D printer can help. Laser cutters are just great. However, when it comes to actually making something, none of this is exactly necessary. With a basic set of hand tools and a few simple power tools, most of which can be picked up for a pittance, many things of surprising complexity, precision, and quality can be made.

A while back I was working on a ring light for my 3D printer. I already had a collection of LEDs, as all hackers are weak for a five-dollar assortment box. …read more

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Stop Buying Expensive Circular Saw Blades, Use Paper Instead

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[John Heisz] was contemplating the secrets of the universe when an errant thought led him to wonder, could I use a sheet of paper as the blade in my table saw?

He takes a sheet of regular printer paper, draws a circle on it the same diameter as his regular blades, and cuts it out. He then bolts it into place on the spindle, slots in the table saw insert for really really thin kerf blades, and fires it up.

The blade is surprisingly dangerous. One would maybe expect a paper blade to be minimally damaging to a finger at …read more

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Mechanized One-Man Sawmill

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The title of ‘maker’ is conventionally applied to the young-adult age group. In the case of 84 year-old Ralph Affleck, a lifelong sawmiller, ‘maker’ perhaps undersells the accomplishment of building a fully functioning sawmill that can be operated by a single individual.

Starting in the trade at the age of 16 under his father’s tutelage, fifty years of working in sawmills saw him still loving what he did as retirement loomed. So, with pen, paper, and a simple school ruler he designed the entire shop from scratch. Decades of expertise working with wood allowed him to design the machines to …read more

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A Very Tidy Circular Saw Bench

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If your parents had a workshop as you grew up, the chances are it harbored some tools you came to know and love as you used them for your formative projects. Our reader [Joerg]’s father for instance has a circular saw bench that [Joerg] sorely misses, now living over 500km away. Our subject today is his response to this problem, now needing to cut aluminium he set about creating a  saw bench of his own, and the result is a rather nice build.

He put together a variety of CAD models to formulate his ideas, and arrived at a structure  …read more

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