Category Archives: rpm

Rewound and Rewired BLDC Makes a Half-Decent Generator

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What’s the best way to turn a high-powered brushless DC motor optimized for hobby use into a decent low-RPM generator? Do you take a purely mechanical approach and slap a gearbox on the shaft? Or do you tackle the problem electrically?

The latter approach is what [GreatScott!] settled on with his BLDC rewinding and rewiring project. Having previously explored which motors have the best potential as generators, he knew the essential problem: in rough terms, hobby BLDCs are optimized for turning volts into RPMs, and not the other way around. He started with a teardown of a small motor, to …read more

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Tachometer Uses Light, Arduinos

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To measure how fast something spins, most of us will reach for a tachometer without thinking much about how it works. Tachometers are often found in cars to measure engine RPM, but handheld units can be used for measuring the speed of rotation for other things as well. While some have mechanical shafts that must make physical contact with whatever you’re trying to measure, [electronoobs] has created a contactless tachometer that uses infrared light to take RPM measurements instead.

The tool uses an infrared emitter/detector pair along with an op amp to sense revolution speed. The signal from the IR …read more

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4-Stroke Clock Fires On All Cylinders

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We love a good clock build around here, especially if it tells time in a unique way. This 4-stroke digital clock designed by [lagsilva] takes the checkered flag in that category. As it displays the time, it also demonstrates the operation of an internal combustion engine. The numbers take the form of pistons and dance an endless repetition of intake, compression, combustion, exhaust.

The clock’s digits are made from two LED matrices driven by an Arduino Uno and a couple of MAX7219 driver boards. The dots that form the digits move up and down the matrices in 1-3-4-2 firing order. …read more

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The Tachometer Inside Your Smartphone

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It’s the latest in instrumentation for the well-appointed shop — an acoustically coupled fast Fourier transform tachometer. Sounds expensive, but it’s really just using a smartphone spectrum analyzer app to indirectly measure tool speeds. And it looks like it could be incredibly handy.

Normally, non-contact tachometers are optically coupled, using photoreceptors to measure light flashing off of a shaft or a tool. But that requires a clear view of the machine, often putting hands far too close to the danger zone. [Matthias Wandel]’s method doesn’t require line of sight because it relies on a cheap spectrum analyzer app to listen …read more

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Optical Tach Addresses the Need for Spindle Speed Control

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With CNC machines, getting the best results depends on knowing how fast your tool is moving relative to the workpiece. But entry-level CNC routers don’t often include a spindle tachometer, forcing the operator to basically guess at the speed. This DIY optical spindle tach aims to fix that, and has a few nice construction tips to boot.

The CNC router in question is the popular Sienci, and the 3D-printed brackets for the photodiode and LED are somewhat specific for that machine. But [tmbarbour] has included STL files in his exhaustively detailed write-up, so modifying them to fit another machine should …read more

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Quick Arduino Hack Lets Tach-less Car Display Shift Points

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A tachometer used to be an accessory added to the dash of only the sportiest of cars, but now they’re pretty much standard equipment on everything from sleek coupes to the family truckster. If your daily driver was born without a tach, fear not – a simple Arduino tachometer is well within your reach.

The tach-less vehicle in question is [deepsyx]’s Opel Astra, which from the video below seems to have the pep and manual transmission that would make a tach especially useful. Eschewing the traditional analog meter display or even a digital readout, [deepsyx] opted to indicate shift points …read more

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