Industrial Indicator Makes the Move from PLC to FPGA

Industrial controls are fun to use in a build because they’re just so — well, industrial. They’re chunky and built to take a beating, both from the operating environment and the users. They’re often power guzzlers, though, so knowing how to convert an industrial indicator for microcontroller use might be a handy skill to have.

Having decided that an Allen-Bradley cluster indicator worked with the aesthetic of his project, a Halloween prop of some sort, [Glen] set about dissecting the controls. Industrial indicators usually make that a simple task so that they can be configured for different voltages in the …read more

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Detecting PLC malware in industrial control systems

How can attackers load programmable logic controllers (PLC) with destructive malware, and how can the operators of industrial control systems (ICS) detect it? According to a group of researchers from the International Institute of Information Technology, Hyderabad, and Singapore University of Technology and Design, the trick is not to attempt to change the PLC’s firmware, but to deploy ladder logic bombs (i.e. malware written in ladder logic). The PLC malware “ICS and Supervisory Control and … More Continue reading Detecting PLC malware in industrial control systems

Modular portable conveyor belt

When teaching Industrial Automation to students, you need to give them access to the things they will encounter in industry. Most subjects can be taught using computer programs or simulators — for example topics covering PLC, DCS, SCADA or HMI. But to teach many other concepts, you  need to have the actual hardware on hand to be able to understand the basics. For example, machine vision, conveyor belts, motor speed control, safety and interlock systems, sensors and peripherals all interface with the mentioned control systems and can be better understood by having hardware to play with. The team at [Absolutelyautomation] …read more

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Modular portable conveyor belt

When teaching Industrial Automation to students, you need to give them access to the things they will encounter in industry. Most subjects can be taught using computer programs or simulators — for example topics covering PLC, DCS, SCADA or HMI. But to teach many other concepts, you  need to have the actual hardware on hand to be able to understand the basics. For example, machine vision, conveyor belts, motor speed control, safety and interlock systems, sensors and peripherals all interface with the mentioned control systems and can be better understood by having hardware to play with. The team at [Absolutelyautomation] …read more

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Mod Your Camera With ModBus

Industrial hardware needs to be reliable, tough, and interoperable. For this reason, there are a series of standards used for command & control connections between equipment. One of the more widespread standards is ModBus, an open protocol using a master-slave architecture, usually delivered over RS-485 serial. It’s readily found being used with PLCs, HMIs, VFDs, and all manner of other industrial equipment that comes with a TLA (three letter acronym).

[Absolutelyautomation] decided to leverage ModBus to control garden variety digital cameras, of the type found cluttering up drawers now that smartphones have come so far. This involves getting old-school, by …read more

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PLC and Linear Actuators Automate Double-Hung Windows

Very few residential architectural elements lend themselves to automation, with doors and windows being particularly thorny problems. You can buy powered doors and windows, true, but you’ll pay a pretty penny and have to go through an expensive remodeling project to install them. Solving this problem is why this double-hung window automation project caught our eye.

Another reason we took an interest in this project is that [deeewhite] chose to use a PLC to control his windows. We don’t see much love for industrial automation controllers around here, what with the space awash in cheap and easy to use microcontrollers. …read more

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PLC and Linear Actuators Automate Double-Hung Windows

Very few residential architectural elements lend themselves to automation, with doors and windows being particularly thorny problems. You can buy powered doors and windows, true, but you’ll pay a pretty penny and have to go through an expensive remodeling project to install them. Solving this problem is why this double-hung window automation project caught our eye.

Another reason we took an interest in this project is that [deeewhite] chose to use a PLC to control his windows. We don’t see much love for industrial automation controllers around here, what with the space awash in cheap and easy to use microcontrollers. …read more

Continue reading PLC and Linear Actuators Automate Double-Hung Windows