Print-in-Place Engine Aims to be the Next Benchy

While there are many in the 3D-printing community who loudly and proudly proclaim never to have stooped to printing a 3DBenchy, there are far more who have turned a new printer loose on the venerable test model, just to see what it can do. But Benchy is getting a little …read more

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Porsche’s Printed Pistons are Powerful and Precise

The 700-horsepower Porsche 911 GT2 RS is already pretty darn fast — over three times faster than the average regular-person car on the road today. For the sports car enthusiast, there’s likely no ceiling on the need for speed and performance. And so, Porsche was able to wrangle another thirty …read more

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Piston-Powered Pellet Pusher for Peckish Pets

We all have our new and interesting challenges in lockdown life. If you’ve had to relocate to ride it out, the chances are good that even your challenges have challenges. Lockdown left [Kanoah]’s sister in the lurch when it came to feeding her recently-adopted pet rat, so he came up …read more

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Building An Engine With An A/C Compressor

Air conditioning compressors aren’t exactly a mainstay of the average hacker’s junk box. Typically, they’re either fitted to a car to do their original job, or they’re on the bench getting refurbished. However, with the right mods, it’s possible to turn one into a functioning internal combustion engine.

The build …read more

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Shop-Made Pneumatic Cylinders From PVC And Plywood

You see a lot of pneumatic actuators in industrial automation, and for good reason. They’re simple, powerful, reliable, and above all, cheap. Online sources and fluid-power suppliers carry a bewildering range of actuators, so why would anyone bother to make their own pneumatic cylinders? Because while the commercial stuff is cheap, it’s not PVC and plywood cheap.

Granted, that’s not the only reason [Izzy Swan] gives for his DIY single-acting cylinder. For him it’s more about having the flexibility to make exactly what he needs in terms of size and shape. And given how ridiculously easy these cylinders are, you …read more

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Espresso Machine From Motorbike Engine Parts

[Rulof Maker] is a master at making things from salvaged parts, and being an Italian lover of espresso coffee, this time he’s made an espresso machine. The parts in question are a piston and cylinder from an old motorbike, believe it or not, and parts from an IKEA lamp.

Why the piston and cylinder? For those not familiar with espresso machines, they work by forcing pressurized, almost boiling water through ground coffee. He therefore puts the water in the piston cylinder, and levers the piston down onto it, forcing the water out the bottom of the cylinder and through the …read more

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3D Printed Airplane Engine Runs on Air

One of the most important considerations when flying remote-controlled airplanes is weight. Especially if the airplane has a motor, this has a huge potential impact on weight. For this reason, [gzumwalt] embarked on his own self-imposed challenge to build an engine with the smallest weight and the lowest parts count possible, and came away with a 25-gram, 8-part engine.

The engine is based around a single piston and runs on compressed air. The reduced parts count is a result of using the propeller axle as a key component in the engine itself. There are flat surfaces on the engine end …read more

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