Art Deco Control Panel Looks Out of Metropolis

Bakelite, hammertone gray finish, big chunky toggle switches, jeweled pilot lights – these are a few of [Wesley Treat]’s favorite retro electronics things. And he’ll get no argument from us, as old gear is one of our many weak spots. So when he was tasked by a friend to come …read more

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Honda Key Fob Turned CNC Work of Art

Now that nearly every car on the road comes with an electronic key fob, people are desperate to find ways to repair these indispensable little gadgets without coughing up potentially hundreds of dollars at the dealership. There’s a whole market for replacement shells which you can transplant your (hopefully) still functional electronics into, but if you’re going to go through the trouble of putting the electronics into a new case, why not make it special?

That’s what [Michicanery] was thinking when he decided to build his own custom key fob. The end result is an utterly magnificent feat of engineering …read more

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Homemade Shop Vise Packs a Hydraulic Punch

It’s a sad day when one of the simplest and generally most reliable tools in the shop – the bench vise – gives up the ghost. With just a pair of beefy castings and a heavy Acme screw, there’s very little to go wrong with a vise, but when it happens, why not take it as an opportunity to make your own? And, why not eschew the screw and go hydraulic instead?

That’s the path [Darek] plotted when his somewhat abused vise reached end-of-life with an apparently catastrophic casting failure. His replacement is completely fabricated from steel bar and channel …read more

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A Three Axis Mill For The End Of The World

A mill is one of those things that many hackers want, but unfortunately few get their hands on. Even a low-end mill that can barely rattle its way through a straight cut in a piece of aluminum is likely to cost more than all the other gear on your bench. A good one? Don’t even ask. So if something halfway decent is out of your price range, you might as well throw caution to the wind and build one.

That’s more or less the goal behind this extremely basic three axis mill built by [Michael Langeder]. Designed around a cheap …read more

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Retrotechtacular: The Iron Giants That Built The Jet Age

In the closing months of World War II, the Axis and the Allies were throwing everything they had at each other. The tide was turning to the Allies’ favor, but the Germans were showing a surprising resilience, at least in terms of replacing downed fighter and bomber aircraft. When the Allies examined the wreckage of these planes, they discovered the disturbing truth: the planes contained large pieces forged from single billets of metal, which suggested a manufacturing capability none of the Allies possessed and which allowed the Germans to quickly and cheaply make better and faster planes.

When the war …read more

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Building a Knife by Hand is just as Hard as you Think

Carl Sagan once said: “If you wish to make an apple pie from scratch, you must first invent the universe.” In other words, the term “scratch” is really a relative sort of thing. Did you grow the apples? Did you plant the wheat to make the flour? Where do you keep your windmill, incidentally? With Carl’s words in mind, we suppose we can’t say that [Flannagill] truly built this incredible knife from scratch, after all, he ordered the sheet steel on Amazon. But we think it’s close enough.

He was kind enough to document the epic build in fantastic detail, …read more

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Shutter Bug Goes Extreme with Scratch-Built Film Camera

Should a camera build start with a sand mold and molten aluminum? That’s the route [CroppedCamera] took with this thoroughly impressive camera project.

When we think of cameras these days, chances are we picture the ones that live inside the phones in our pockets. They’re the go-to image capture devices for most of us, but even for the more photographically advanced among us, when a more capable camera is called for, it’s usually an off-the-shelf DSLR from Canon, Nikon, or the like. Where do hand-built cameras fall in today’s photography world? They’re a great way to add a film option …read more

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Buying Machine Tools: Foreign or Domestic, New or Used?

The last time we discussed machine tools, we talked about how to choose the size of the new metalworking lathe that your wallet is itching to pour itself into. The next big decision to make is “new or used?” If you’re in North America, this question has a lot of overlap with the classic question “Import or American?”. The answer boils down to what your needs are, and what you want to get out of this machine.

If you are new to machining, and want to learn the skills, I recommend starting with an Asian import machine. If you’re careful …read more

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Building a Tricorder Prop Worthy of Mr Spock

We’ve all been there. You want to assemble a proper Star Trek: The Original Series landing party prop set, but the TOS tricorders you can find on the market are little more than overpriced toys. Imagine the embarrassment of beaming down to Cestus III with a plastic tricorder. The Metrons wouldn’t have even bothered with the trial by combat with such a sorry showing.

Unhappy with the state of Star Trek props, [Dean O] decided to take matters into his own hands. He purchased a TOS tricorder from Diamond Select Toys and set out to modify it into something a …read more

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The Fine Art of Acid Etching Brass

If you were building a recreation of the James Watt micrometer, where would you start? If you’re [rasp], the answer would be: “Spend a year trying to find the best way to make etched brass discs.” Luckily for us, he’s ready to share that information with the rest of the world. While it’s rather unlikely anyone else is working on this specific project, the methods he details for getting museum-quality results on brass are absolutely fascinating.

The process starts with sanding down the bare brass and applying a layer of clear packing tape to the metal. [rasp] then covers the …read more

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