Vertical Mill Completes Scrapyard Lathe Build

One thing’s for sure: after seeing [Roland Van Roy] build a vertical mill from industrial scrap, we’ve got to find a better quality industrial scrapyard to hang around.

The story of this build started, as many good shop stories do, at the lathe, which in this case was also a  …read more

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Over-Engineered Bottle Opener Takes the Drudgery out of Drinking

Some projects take but a single glance for you to know what inspired them in the first place. For this over-engineered robotic bottle opener, the obvious influence was a combination of abundant free time and beer. Plenty of beer.

Of course there are many ways to pop the top on …read more

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Gorgeous Mini-Lathe Makes the Most Out of Wood and Metal

It’s a cliche that the only machine tool that can make copies of itself is the lathe. It’s not exactly true, but it’s a useful adage in that it points out that the ability to make big round things into smaller round things, and to make unround things into round …read more

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Mechanisms: Lead Screws and Ball Screws

Translating rotary motion to linear motion is a basic part of mechatronic design. Take a look at the nearest 3D-printer or CNC router — at least the Cartesian variety — and you’ll see some mechanism that converts the rotation of the the motor shafts into the smooth linear motion needed for each axis.

Hobby-grade machines are as likely as not to use pulleys and timing belts to achieve this translation, and that generally meets the needs of the machine. But in some machines, the stretchiness of a belt won’t cut it, and the designer may turn to some variety of …read more

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Mechanisms: The Screw Thread

They hold together everything from the most delicate watch to the largest bridge. The world is literally kept from coming apart by screws and bolts, and yet we don’t often give a thought to these mechanisms. Part of that is probably because we’ve gotten so good at making them that they’re seen as cheap commodities, but the physics and engineering behind the screw thread is interesting stuff.

We all likely remember an early science lesson wherein the basic building blocks of all mechanisms laid out. The simple machines are mechanisms that use an applied force to do work, such as …read more

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Huge 3D Printer Ditches Lead Screw for Belt Driven Z Axis

The vast majority of desktop 3D printers in use today use one or more lead screws for the Z-axis. Sometimes you need to think outside of the box to make an improvement on something. Sometimes you need to go against the grain and do something that others wouldn’t do before you can see what good will come out of it. [Mark Rehorst] had heard the arguments against using a belt drive for the Z-axis on a 3D printer build:

  1. The belt can stretch, causing inaccurate layer height.
  2. If power fails, gravity will totally ruin your day.

He decided to go …read more

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