Category Archives: laser cutter

Two-Piece Boxes Thanks to Laser-Cut Flex Hinges

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It sounds like a challenge from a [Martin Gardner] math puzzle from the Scientific American of days gone by: is it possible to build a three-dimensional wooden box with only two surfaces? It turns out it is, if you bend the rules and bend the wood to make living hinge boxes with a laser cutter.

[Martin Raynsford] clearly wasn’t setting out to probe the limits of topology with these boxes, but they’re a pretty neat trick nonetheless. The key to these boxes is the narrow to non-existent kerf left by a laser cutter that makes interference fits with wood a …read more

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Burn Music On To Anything!

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If at first you don’t succeed, try, try, and try again. This is especially true when your efforts involve a salvaged record player, a laser cutter, and He-Man. Taking that advice to heart, maniac maker extraordinaire [William Osman] managed to literally burn music onto a CD.

Considering the viability of laser-cut records is dubious — especially when jerry-built — it took a couple frustrating tests to finally see results, all the while risking his laser’s lens. Eventually, [Osman]’s perseverance paid off. The lens is loosely held by a piece of delrin, which is itself touching a speaker blaring music. The …read more

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Making Laser Cutter Designs Work in a 3D Printer

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The main mechanical tools in a hacker’s shop used to be a drill press and a lathe. Maybe a CNC mill, if you were lucky. Laser cutters are still a rare tool to find in a personal shop, but today’s hackers increasingly have access to 3D printers. What happens when you have a design for a laser cutter (2D parts) but only have access to a 3D printer? You punt.

[DIY3DTECH] has a two-part video on taking a 2D design (in an SVG file) and bringing it into TinkerCad. At that point, he assembles the part in software and creates …read more

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Tales Of A Cheap Chinese Laser Cutter

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The star turn of most hackspaces and other community workshops is usually a laser cutter. An expensive and fiddly device that it makes much more sense to own collectively than to buy yourself.

This isn’t to say that laser cutters are outside the budget of the experimenter though, we’re all familiar with the inexpensive table-top machines from China. Blue and white boxes that can be yours for a few hundred dollars, and hold the promise of a real laser cutter on your table.

Owning one of these machines is not always smooth sailing though, because their construction and choice of …read more

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Well, That Was Quick: Heng Lamp Duplicated

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That didn’t take long at all! We covered a pretty cool lamp with a novel magnetic switch mechanism, and [msraynsford] has his version laser cut, veneered, a video posted on YouTube (embedded below), and an Instructable written up before we’d even caught our breath.

For those who missed it, the original Heng lamp is a beautiful design with a unique take on a magnetic switch. As with the original, the secret sauce is a switch inside that’s physically held closed by the two magnets. It’s a pretty clever mechanism that looks magical to boot.

[msraynsford]’s version replaces the floating spheres …read more

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Well, That Was Quick: Heng Lamp Duplicated

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That didn’t take long at all! We covered a pretty cool lamp with a novel magnetic switch mechanism, and [msraynsford] has his version laser cut, veneered, a video posted on YouTube (embedded below), and an Instructable written up before we’d even caught our breath.

For those who missed it, the original Heng lamp is a beautiful design with a unique take on a magnetic switch. As with the original, the secret sauce is a switch inside that’s physically held closed by the two magnets. It’s a pretty clever mechanism that looks magical to boot.

[msraynsford]’s version replaces the floating spheres …read more

Continue reading Well, That Was Quick: Heng Lamp Duplicated→

Breathe Easy with a Laser Cutter Air Filter

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A laser cutter is a great tool to have in the shop, but like other CNC machines it can make a lousy neighbor. Vaporizing your stock means you end up breathing stuff you might rather not. If you’re going to be around these fumes all day, you’ll want good fume extraction, and you might just consider a DIY fume and particulate filter to polish the exhausted air.

While there’s no build log per se, [ZbLab]’s Facebook page has a gallery of photos that show the design and build in enough detail to get the gist. The main element of the …read more

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90+ Videos Take you from Laser Chump to Laser Champ

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Few of us document the progression of our side projects. For those who do, those docs have the chance at becoming a tome of insight, a spaceman’s “mission log” found on a faraway planet that can tell us how to tame an otherwise cruel and hostile world. With the arrival of the RDWorks Learning Lab Series, Chinese laser cutters have finally received the treatment of a thorough in-depth guide to bringing them into professional working order.

In two series, totalling just over 90 videos (and counting!) retired sheet-metal machinist [Russ] takes us on a grand tour of retrofitting, characterizing, and …read more

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Hackit: Laser Cut Your Own Jigsaw Puzzle

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If you have a laser printer, you’ve got your Christmas presents sorted out. At least if your family likes jigsaw puzzles. The idea is very simple, laminate a photograph onto some laser-cuttable board, and then run the laser over the outline of the pieces. Bam! Instant puzzle.

The trick is generating the puzzle outline, and of course there’s an online application for that. It’s got options that let you customize the piece count and shapes, and then download the result as an SVG image.

Unfortunately, it’s closed-source and makes the pieces a little bit too uniform for our liking — …read more

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Two-Stage Tentacle Mechanisms Part III: Putting it All Together

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Welcome back to the final chapter in our journey exploring two-stage tentacle mechanisms. This is where we arm you with the tools and techniques to get one of these cretins alive-and-kicking in your livingroom. In this last installment, I’ll guide us through the steps of building our very own tentacle and controller identical to one we’ve been discussing in the last few weeks. As promised, this post comes with a few bonuses:

Design Files

  1. The Almighty Bill-o’-Materials
  2. Vector Drawings for laser cutting
    1. DXF files pre-offset (0.003″)
    2. DXF files original
  3. STL Models for 3D Printing
  4. Original Tentacle CAD Model Files
  5. Original

…read more

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