Retrotechtacular: Shake Hands with Danger

OK, you’re going to have to engage your safety squints and sit back to enjoy this one: a classic bit of safety propaganda from US heavy-equipment manufacturer Caterpillar from 1980 entitled “Shake Hands with Danger.”

Actually, you’ll probably need to engage your schlock filters for this 23-minute film too, as …read more

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Open-Source Grinder Makes Compression Screws for Plastic Extruders Easy

In a world that’s literally awash in plastic waste, it seems a pity to have to buy fresh rolls of plastic filament to feed our 3D-printers, only to have them generate yet more plastic waste. Breaking that vicious cycle requires melding plastic recycling with additive manufacturing, and that takes some …read more

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Pegleg: Raspberry Pi Implanted Below the Skin (Not Coming to a Store Near You)

Earlier this month, a group of biohackers installed two Rasberry Pis in their legs. While that sounds like the bleeding edge, those computers were already v2 of a project called PegLeg. I was fortunate enough to see both versions in the flesh, so to speak. The first version was scarily …read more

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Stopping A Bench Grinder Quickly

In every workshop ever, there’s a power tool that goes unnoticed. It’s the bench grinder. It’s useful when you need it, and completely invisible when you don’t. We take the bench grinder for granted, in part because we keep it over there with that box of oily rags, and partly …read more

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Simple Jig Uses Electromagnet For Clean Angle Grinder Cuts

We like it when hacks are literal hack jobs, put together with what’s on hand to do a specific job. This quick and dirty angle grinder circle cutter certainly fills the bill, and makes decent cuts in sheet metal to boot.

The build starts with an unlikely source for parts – an old automotive AC compressor. The one that [Made in Poland] chose to sacrifice was particularly nasty and greasy, but after popping off the pulley, the treasure within was revealed: the large, ring-shaped clutch electromagnet. Liberated from the compressor, the electromagnet was attached to a small frame holding a …read more

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