Improving Mister Screamer; an 80 Decibel Filament Alarm

I created a prototype 3D printer filament alarm that worked, but the process also brought some new problems and issues to the surface that I hadn’t foreseen when I first started. Today I’m going to dive further into the prototyping process to gain some insight on designing for a well-specified problem. What I came up with is an easy to build pendant that passively hangs from the filament and alerts you if anything about that changes.

I began with a need to know when my 3D printer was out of filament, so that I could drop whatever I was doing …read more

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Stop Printing Air with a Filament Sensor

If you have had a 3D printer for awhile, you know the heartbreak of coming in to check on an 8-hour print only to find that in hour 7 you ran out of filament (or the filament broke) and your printer has been dutifully moving around for no reason. [Chuck Hellebuyck] knows and he decided to make a filament sensor he found on Thingiverse.

Finding a part on Thingiverse and printing it probably doesn’t warrant much attention. But if you watch the video, below, it is a good example of how things from Thingiverse don’t always meet your needs. The …read more

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Let’s Prototype! This Filament End Needs 80 Decibels

Reaching the end of a spool of filament when 3D printing is inevitable. The result ranges from minor annoyance to ruined print. Recently, I needed to print a number of large jobs that used just over half a spool of plastic each. Unwilling to start every print with a fresh spool (and shelve a 60% used one afterward), I had a problem to solve. What my 3D printer needed was filament monitor, or at least that’s what I thought.

After reviewing some projects and aftermarket options, I ended up making my own. Like most prototypes, it wasn’t an instant success,

…read more

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