CNC Mod Pack Hopes To Make Something Useful From A Cheap Machine Tool

It is probable that many of us have noticed a variety of very cheap CNC mills in the pages of Chinese tech websites and been sorely tempted. On paper or as pixels on your screen they look great, but certainly with the more inexpensive models there soon emerges a gap between the promise and the reality.

[Brandon Piner] hopes to address this problem, with his CNC Mod Pack, a series of upgrades to a cheap mill designed to make it into a much more useful tool. In particular he’s created a revised 3D-printed tool holder and a set of end …read more

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A CNC Plasma Cutter Table, From The Shop Floor Up

Some projects are simple, some focus on precision and craftsmanship, and some are more of the quick-and-dirty variety. This home-built CNC plasma cutter table seems to follow a “go big or go home” philosophy, and we have to say we’re mighty impressed by the finished product.

For those who follow [Bob]’s “Making Stuff” YouTube channel, this build has been a long time coming. The playlist below has eight videos that cover the entire process from cutting the first tubes of the welded frame to the initial test cuts with the finished machine. [Bob] took great pains to make the frame …read more

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Delta Printer Morphs into CNC Flat Coil Winder

Anyone who has ever wound a coil by hand has probably idly wondered “How do they do this with a machine?” at some point in the tedious process. That’s about when your attention wanders and the wire does what physics wants it to do, with the rat’s nest and cursing as a predictable result.

There’s got to be a better way, and [Russ Gries] is on his way to finding it with this proof-of-concept CNC flat coil winder. The video below is a brief overview of what came out of an intensive rapid prototyping session. [Russ] originally thought that moving …read more

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Direct CNC Control with the Raspberry Pi

If you’re building a CNC router, laser cutter, or even 3D printer, you’ll usually be looking at a dedicated controller. This board takes commands from a computer, often in the form of G-Code, and interprets that into movement commands to the connected stepper motors. Historically this has been something of a necessary evil, as there was really no way to directly control stepper motors with a computer fast enough to be useful. That may not be the case anymore.

Thanks to the Raspberry Pi (and similar boards), we now have Linux computers with plenty of GPIO pins. The only thing …read more

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Soundproofing A CNC Mill Conversion

The Proxxon MF70 is a nice desktop sized milling machine with a lot of useful add-on accessories available for it, making it very desirable for a hacker to have one in his or her home workshop. But its 20000 rpm spindle can cause quite the racket and invite red-faced neighbors. Also, how do you use a milling machine in your home-workshop without covering the whole area in metal chips and sawdust? To solve these issues, [Tim Lebacq] is working on Soundproofing his CNC mill conversion.

To meet his soundproof goal, he obviously had to first convert the manual MF70 to …read more

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Gorgeous NickelBot Serves Up Lasered Wooden Nickels

[bdring] just recently completed his absolutely fantastic NickelBot, which is a beautifully made unit that engraves small wooden discs with a laser like some kind of on demand vending machine, and it’s wonderful. NickelBot is small, but a lot is going on inside. For example, there’s a custom-designed combination engraving platform and hopper that takes care of loading a wooden nickel from a stack, holding it firm while it gets engraved by a laser, then ejects it out a slot once it’s done.

NickelBot is portable and can crank out an engraved nickel within a couple of minutes, nicely fulfilling …read more

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Home Made 5-Axis CNC Head Is A Project To Watch

[Reiner Schmidt] was tired of renting an expensive 5-axis CNC head for projects, so he decided to build his own. It’s still a work in progress, but he’s made remarkable progress so far. The project is called Bridge Boy, and it is designed to use a cheap DC rotary mill to cut soft materials like plastic, wood and the like. Most of it is 3D printed, and he has released the Autodesk 360 plans that would allow you to start building your own. His initial version uses an Arduino with stepper drivers, and is designed to fit onto the end …read more

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Superb Wood Floor Inlay Shows Off Computer-Augmented Tools

It’s been a few years since we first started hearing about “tools of the future changing the way we work” but this astounding whole-room floor inlay might be the best argument for them yet.

A couple of years ago we wrote a hands-on preview of a unique tool called the Shaper Origin. If a milling machine is classically defined as having a stationary tool head with moving stock, the Origin is the reverse. To use an Origin the user adheres specially marked tape to the stock material, then holds the origin down and moves it much like a hand router. …read more

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Hybrid 3D-Printer Creates Complete Circuits, Case and All

The cool kids these days all seem to think we’re on the verge of an AI apocalypse, at least judging by all the virtual ink expended on various theories. But our putative AI overlords will have a hard time taking over the world without being able to build robotic legions to impose their will. That’s why this advance in 3D printing that can incorporate electronic circuits may be a little terrifying, at least to some.

The basic idea that [Florens Wasserfall] and colleagues at the University of Hamburg have come up with is a 3D-printer with a few special modifications. …read more

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DIY CNC Sandblaster Writes Large

CNC machinery, once a piece of workshop exotica, has become such a staple of projects within our sphere as to have become relatively unremarkable. A decent 3D printer can be had without mortgaging a small country, and the honor roll of CNC router builders is long and distinguished. But there is still plenty to surprise us in CNC, and [Fabien Chouteau]’s project shows us this with surprising simplicity. He’s eschewed a router or extruder, and instead fit an off-the-shelf CNC machine kit with a sandblaster.

If you are used to a sandblaster as a means for removing rust from pieces …read more

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