Big Slew Bearings Can Be 3D Printed

Consider the humble ball bearing. Ubiquitous, useful, and presently annoying teachers the world over in the form of fidget spinners. One thing ball bearings aren’t is easily 3D printed. It’s hard to print a good sphere, but that doesn’t mean you can’t print your own slew bearings for fun and profit.

As [Christoph Laimer] explains, slew bearings consist of a series of cylindrical rollers alternately arranged at 90° angles around an inner and outer race, and are therefore more approachable to 3D printing. Slew bearings often find application in large, slowly rotating applications like crane platforms or the bearings between …read more

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Fidget Pyramid with Help From a 2500 Pound Robot

Depending on whom you ask, fidgeting is an unsightly habit or a necessity for free-form ideation. Fan of the latter hypothesis? Well, why aren’t you making yourself a fidget pyramid?

[lignum] sculpted his fidget toy out of a chunk of 2000 year old bog-oak using hand tools and a little precision help from a Kuka KR 150 industrial robot arm. A push button, a toggle switch, a ball-bearing, and a smooth side provide mindless distraction on this piece.

Two plates of 1.5mm aluminium — also cut using the robot arm — are used to attach the button and toggle to …read more

Continue reading Fidget Pyramid with Help From a 2500 Pound Robot

Fidget Pyramid with Help From a 2500 Pound Robot

Depending on whom you ask, fidgeting is an unsightly habit or a necessity for free-form ideation. Fan of the latter hypothesis? Well, why aren’t you making yourself a fidget pyramid?

[lignum] sculpted his fidget toy out of a chunk of 2000 year old bog-oak using hand tools and a little precision help from a Kuka KR 150 industrial robot arm. A push button, a toggle switch, a ball-bearing, and a smooth side provide mindless distraction on this piece.

Two plates of 1.5mm aluminium — also cut using the robot arm — are used to attach the button and toggle to …read more

Continue reading Fidget Pyramid with Help From a 2500 Pound Robot

Mastering Ball Screws

Most inexpensive 3D printers use a type of lead screw to move some part of the printer in the vertical direction. A motor turns a threaded rod and that causes a nut to go up or down. The printer part rides on the nut. This works well, but it is slower than other drive mechanisms (which is why you don’t often see them on the horizontal parts of a printer). Some cheap printers use common threaded rod, which is convenient, but prone to bad behavior since the rods are not always straight, the threads are subject to backlash, and the …read more

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